Heavy-Duty AGV: Taurarikawa Mijini, Kudin Kisan Gargajiya da Ayyuka a Fannin Kirkiro

I. Pleana na Dizainin AGV na Gaba-gaba​

​​(1) Dizainin Chassis​

• ​Matsayin Yawan Tsari:​​ Tashar zabin gaba-gaban AGV, wanda yake taimakawa da kadan bayanai da tsari.
• ​Tsarin da Kayan Aikatau:​​ An fara daga kayan aikatau mai sauƙi da kara mai girma. Tashar mutanen ɗaya yana taimaka wajen kadan bayanai da kusan gaba-gaba.
• ​Konfiguracin Abubuwa:​​ Tushen chassis ta ɗauke da 4 mafi yamma da 2 mafi hula. Tana haɗa abubuwan muhimmanci, ciki har da elementon kontrol, elementon navi, batutu na litium, kamar haka.

​​(2) Sistemin Kontrol​

• ​Funkasinsa:​​ Yaɗa kontrolin yawan yaki, matsayin, da navi ɗaya-daya na AGV. Tana tattaunawa da komputin manajan da monitoren AGV a nan WLAN zuwa biyu wanda yake samu amfani da shi da kuma bayyana yanayi.
• ​Abubuwan:​​ Ana ɗauka controller na abinci, uniton drive, sensoron navi na QR code, sistemin kasa, sensoron laser don bincike abin daɗi, touchscreen, kamar haka.

​II. Parametarin Teknikin Gaba-gaban AGV na Gaba-gaba​

​III. Sistem Manajemen da Monitoren AGV​

​​(1) Abubuwan Masu Ma'adani na Sistem​

Ya ɗauka software na manajemen da scheduling na AGV, modulen monitoren AGV, software na interfesen scheduling na AGV, da kuma sabon zamani (AGV management and monitoring computer). Tana taimaka wajen sistem na transport na AGV.

​​(2) Funkasinsa Masu Ma'adani​

1. ​Funkasinsa Daban-daban:​​ Planning da design na path, dispatching AGVs don yi karfi, monitoren system a nan, kontrol automatic charging, fault diagnosis, da kuma exchange data sama da masu outside.
2. ​Management & Scheduling Functions:​​
• ​Cycle Time Management:​​ Set da manage cycle time na production line handling system.
• ​Vehicle Management:​​ Kontrol AGVs don yi karfin assembly a farkon stations based on their positions and status.
• ​Traffic Management:​​ Manage all AGVs in real-time to follow planned routes, implement mutual yielding, and ensure smooth operation.
• ​Communication Management:​​ Communicate with the raw material warehouse logistics management system via wired LAN, and command AGVs via wireless LAN.
3. ​Control & Management Functions:​​ Monitor AGV task execution, query AGV status/traffic information/data acquisition signals, resolve route conflicts, check communication status, and query intermediate stop/fault information.
4. ​Graphical Monitoring Functions:​​
• Dynamically display AGV working positions and operational status (Running, Charging, Manual, E-stop, Fault Stop, etc.), as well as station point and charging point occupancy information.
• Support user permission management, viewing/setting data acquisition system status, AGV tracking and blockage release, and abnormal event management (including event filtering).

​IV. Amfaniya na Musamman na AGV na Gaba-gaba a Industry na Machinery Construction​

​​(1) Amfaniya na Handling na Assembly Line​

• ​Operation Process:​​ The AGV travels along the assembly line, stopping at each station sequentially. Upon completion of a production step, triggered automatically by station-side sensors or AGV management software, or manually via a station-side call terminal, the AGV automatically proceeds to the next station.
• ​Application Value:​​ Connects various production processes, ensuring continuous material supply to the assembly line.

​​(2) Dynamic Management of Charging Function​

• ​Design Background:​​ The continuous nature of assembly tasks prevents AGVs from leaving for a centralized charging area mid-process.
• ​Implementation Plan:​​ Automatic charging functionality is installed at two stations on the main circuit. When an AGV docks to complete an assembly task, the management system assesses the battery level and controls automatic charging. Charging stops automatically at the end of the production cycle, and the AGV continues subsequent processes. Emergency charging plugs are also available at charging stations for manual charging.

​V. Summary of Application Results​

1. Solves the real-time material supply challenge for assembly lines in the construction machinery industry, serving as a successful application case within the industry.
2. Effectively improves assembly efficiency by combining global path planning with local path planning.
3. Ensures stable, efficient, and safe system operation through comprehensive collision avoidance design and monitoring management, effectively preventing collisions between AGVs, personnel, and objects.