Feidhmchlár Iompraíocht Ciorcail HLY-100

 I.Úsáid & Riachtanais Bunúsacha​

Tá an Tástálaí Cáilíochta Circe HLY-100 fhorbairthe bunaithe ar stándáid GB-74 agus IEEE 694-84, ag comhbhunú forás corraíocht ard-dhruid, ammeasar digital, agus ohmaiméadar. Tá sé dírithe ar na trí scénario bunúsach seo, ag lánú srianta éagsúla do riachtanais tástála úsáideoirí:

​II. Teicneolaíocht Bunúsach & Buntáistí​

​​(A) Tacaíocht Teicneolaíochta Bunúsach​

1. ​Teicneolaíocht Fuinneamh AC-DC:​​ In ann forás tástála ard-dhruid 100A a chur amach go stiúrtha, ag modhú go cruinn staid oibriúcháin treoirí leictreach. Tá sé sin chun a chosc ar choinsiasa cosaint neamhionrach a chur i bhfeidhm, ag cinntiú go mbíonn torthaí mearsaithe ag léiriú an staid oibriúcháin fíor.
2. ​Modh Mearsaithe Ceathar-Theirmin:​​ Scuabann "luí forás" ó "luí mearsaithe voltaíochta", ag cur go mór ar earráid de bharr éigríochtaí teirne cosaint agus forás. Tá sé sin chun measúnú sonraí a chur chun cinn go mór, le cruinneas mearsaithe chun 1%, go mór níos fearr ná an modh dhá-theirmin.
3. ​Diseart Chomhcheangailte:​​ Comhcheanglaíonn trí mhódú feidhmiú - forás corraíocht ard-dhruid, ammeasar digital, agus ohmaiméadar - i gcomhdháil amháin. Gan a bheith tar éis roghnú ar uirlisí breise, ag simplíú próisis cábáil agus obair, agus ag laghdú ar theicstáil airíobtach.

​​(B) Buntáistí Bunúsach an Réiteach​

1. ​Cruinneas:​​ Forás tástála 100A + 1% cruinneas mearsaithe, ag comhlíonadh stándáid gaolta mar GB-74 agus IEEE 694-84. Is féidir an sonraí a úsáid go díreach mar bhonn do cinntí achtú agus maintenáil.
2. ​Comhtháthacht:​​ Stuctúr comhtháthach agus comhtháthacht láidir, ag teacht lena n-áiríte scénario mar ionad ionchúis agus tástáil ghluaiseach i seomraí fábrach. Oibríonn ar 220V siombalach trí-chord, gan a bheith tar éis roghnú ar chórais fuinneamha speisialta; is féidir a chur isteach ar an gcóras reatha.
3. ​Adaptaíocht Ambiunta:​​ Raon teaspach oibriúcháin -10°C go 50°C, ag ciontú oibriú stiúrtha i réimsí ambiunta cumhachtacha mar ionad ionchúis go mall nó seomraí fábrach te, ag cosc ar eadrúcháin sonraí nó coinníolláin buailte de bharr athruithe teaspach.
4. ​Tacaíocht Iomlán An Chuairt Shaol:​​ Cuireann an t-áit a chur ar fáil tacaíocht iomlán an chuairt saol, ag comhcheangal "achtú - úsáid - maintenáil - aicearra", ag tabhairt buanchomhordaitheoir tacaíochta, agus ag geallú leithreas ≤4 uaireanta ar choinníolláin buailte, ag cinntiú leanúint tástála agus ag laghdú ar chostais maintenáil.

​III. Próiseas Feidhmiúcháin Aimsithe​

​​(A) Camáin Feidhmiúcháin do Scénario Maintenáil Córais Leictreach​

1. ​Preparation:​​ Confirm the equipment to be tested (e.g., high-voltage disconnector, circuit breaker) is de-energized and grounded. Clean oxidation and dirt from the equipment's terminal surfaces to ensure good contact. Bring the HLY-100 tester and matching test leads (red and black, two sets of four-terminal leads) to the site.
2. ​Equipment Connection:​​ Wire according to the "four-terminal measurement method" – connect the tester's "Current Output Positive/Negative" terminals to the two ends of the device's circuit under test (main circuit). Connect the "Voltage Measurement Positive/Negative" terminals to both ends of the device's contacts under test (precise measurement points near the contacts), avoiding bridging the test lead resistance.
3. ​Parameter Setting & Testing:​​ Connect the tester to a 220V mains power source. After powering on, the default output is 100A test current (no manual adjustment needed). Press the "Start Test" button; the instrument automatically applies the current, measures the voltage, and calculates and displays the circuit resistance value in real-time (unit: μΩ, range 0~1999μΩ). Data is automatically saved upon test completion.
4. ​Data Judgment & Recording:​​ Compare the test data with equipment maintenance standards (e.g., contact resistance for high-voltage switches is typically required to be ≤100μΩ). If data exceeds the standard, mark the equipment promptly and schedule maintenance. Upload test data to the maintenance management system to build equipment health records.

​​(B) Camáin Feidhmiúcháin do Scénario Achtú Treoirí Idirnaisiúnaigh​

1. ​Confirmation of Acceptance Standards:​​ Define the acceptable circuit resistance threshold based on equipment design drawings or industry standards (e.g., resistance requirement for motor cable joints ≤50μΩ).
2. ​On-site Testing:​​ After new equipment installation is complete, disconnect the main power supply. Connect the tester using the "four-terminal wiring" method described above, initiate the test, and record the data. For drawer-type distribution cabinets, test the contacts of the contactors and circuit breakers directly within the cabinet.
3. ​Acceptance Conclusion:​​ If the test data falls within the acceptable range, issue an acceptance certificate. If the data exceeds the standard, assist the installation team in troubleshooting (e.g., loose connections, oxidized terminals), retest after rectification until standards are met.

​​(C) Camáin Feidhmiúcháin do Scénario Inspection Cáilíochta Táirgeadh​

1. ​Adaptation of Production Line:​​ Set up a fixed test station at the end of the production line, equipped with the HLY-100 tester and automated connection jigs (custom rapid-connection fixtures can be made for batch products) to reduce manual wiring time.
2. ​Batch Testing:​​ Each finished product (e.g., low-voltage switch) is conveyed to the test station. Manual/robotic arms complete the four-terminal connection. Initiate the tester; a single test is completed within 3-5 seconds. The system automatically determines "Pass/Fail" with audio-visual alarms. Failed products are automatically diverted to the rework area.
3. ​Data Traceability:​​ Connect the tester to the Manufacturing Execution System (MES) to automatically record test time, resistance value, operator, etc., for each product, creating traceable quality inspection records that meet industry quality control requirements.

​IV. Luach an Réiteach & Tacaíocht​

​​(A) Luach do Chustaiméirí​

1. ​Safety Assurance:​​ Prevents localized overheating, burnout, and even fire accidents caused by excessive resistance during equipment operation through accurate detection of contact resistance hazards, safeguarding personnel and equipment.
2. ​Efficiency Improvement:​​ Integrated design and convenient operation reduce testing time per device to under 5 minutes (compared to 15-20 minutes for traditional solutions), significantly boosting maintenance and quality inspection efficiency.
3. ​Cost Savings:​​ Full lifecycle after-sales support reduces equipment repair costs. Early detection of potential faults avoids losses from downtime (e.g., daily losses from factory motor failure downtime can reach tens of thousands).

​​(B) Tacaíocht an t-Áit​

1. ​Service Response:​​ Commitment to ≤4 hour service response, 7x24 technical support. A backup unit can be provided in case of equipment failure to avoid testing interruptions.
2. ​Customization Support:​​ For special requirements (e.g., higher current needs, automated test integration), customized technical solutions can be provided to adapt to user-specific needs.