Robot wa Kujitegemea Ufuatano Mawili kwa Magari na Viwanda Vijadilifu

1. Maelezo ya Suluhisho​

Suluhisho hili limeundwa kufikia uhamiaji wa magari au vifaa kwa njia ya kiotomatiki, ya kutosha na ya kasihi katika mazingira ya mikahawa. Robotu hii imeunganisha mfumo wa uhamiaji wa zungumzo nyingi, mekanizimu ya kupanda na kurudi yenye akili, kifaa cha kusimamia mizigo chenye ubunifu na mfumo wa kuambatana na mazingira kamili. Inaweza kuunganishwa kwa urahisi katika mikahawa ya kiotomatiki na viwanda vya kisasa, kuboresha sana ukwasi wa bidhaa wakati unaokosea gharama za ajira na hatari za kazi.

​II. Mfano wa Mfumo & Teknolojia Kuu​

Robotu ya kusafirisha inajumuisha awali miaka ya kumi na tisa ya teknolojia: Chasisi Cha Kusafirisha, Mezanizi Ya Kupanda Na Kurudi, Kifaa Cha Kusimamia Mizigo Chenye Ubunifu na Mfumo Wa Kutegemeza.

​1. Chasisi Cha Kusafirisha: Uhamiaji Wa Zungumzo Nyingi & Ukuaji Mpana​

Chasisi hiki linasema kuwa msingi wa robotu, linachora kitufe cha mraba kibadilika kinachofanana na mwili wa kutengeneza umbo.

• ​Mfumo wa Uhamiaji wa Zungumzo Nyingi:​​ Imewekwa na minyororo ya Mecanum minne yanayounganishwa. Minyoro yoyote inapata nguvu kutoka kwa mota bila kujitumaini, kunawezesha robotu kuhamia kwa zungumzo zote - mbele/magharibi, upande, diagonal, na rotation 360° mahali pa moja - kunawezesha kufanya kazi vizuri katika nyanja ndogo.
• ​Mfumo wa Kuondokana na Mabisho:​​ Minyororo minne yanayotumaini wanaweza kupata nguvu za kuondokana. Vifuatavyo huongeza structura ya articulated pamoja na majaribio (sleeve + guide column) na kutumia springs za cylindrical kama damping elements, kuchukua vibisho vya mabisho kutokana na maeneo yasiyo sawa kusaidia kustabiliza wakati wa safari na kazi za kupanda.
• ​Afya & Undani:​​ Ina bumpers mbele na nyuma kwa afya ya mwili. Mwanzoni mwa mwili una access holes kwa mekanizimu ya kupanda. Windows za kuchoma moto na panels za light-transmissive zimeundwa juu ya minyororo, kusaidia kuchoma moto na kukubalika kwa utunzaji wa ndani.

​2. Mezanizi Ya Kupanda Na Kurudi: Kupanda Kwa Ujasiri & Kurekebisha Pembeni​

Hii inajaribu kuwa "mkono wa kutekeleza" wa robotu, iliyowekwa chini kwa chasisi, inayohusika kupanda na kurekebisha mizigo.

• ​Mtaani wa Dual-Drive:​​ Inafanyika kulingana na "lead screw-nut" transmission principle, inayostarehe na motors mbili zisizotumaini:
• ​Motori ya Kupanda:​​ Inastarehe kupanda gear, ambayo inajenga lifting gear ring imewekwa chini ya lead screw, inasababisha lead screw kurudi. Hii inastarehe lead screw nut kupanda kwa kutosha kwa zungumzo.
• ​Motori ya Kurekebisha:​​ Inastarehe kurekebisha gear, ambayo inajenga rotation gear ring inayoundanika na lead screw nut. Hii inastarehe lifter plate kwenye mwisho wa kupanda kurekebisha 360° kwa zungumzo.
• ​Uunganisho wa Fanya:​​ Inaweza kupanda shelves hadi height iliyotakikana na kurekebisha pembeni, kusaidia kubadilisha storage locations za heights na orientations tofauti, kuboresha sana operational range.

​3. Kifaa Cha Kusimamia Mizigo Chenye Ubunifu: Kutoa Amani & Kusimamia Kwa Uaminifu​

Hii inajumuisha kwenye frame ifikia, inatumika kutoa anwani na kusimamia shelf kabla na baada ya kupanda.

• ​Ubunifu wa Adaptive:​​ Inatumia support frame na adaptive frame, yote yenye triangular box structures, vinavyounganishwa na vertical slides. Adaptive frame inaweza kuhamia kwa zungumzo, kusaidia conformal contact na shelf kwenye engagement.
• ​Kusimamia Elektroni:​​ Adaptive frame ina electromagnets watano wenye ball-head connections, inaweza kurekebisha 360° kwa zungumzo. Hii inasaidia maximum surface contact area na shelf kwa simamia na uaminifu. Electromagnets huanza kwa access holes kwenye door panel ya frame kufanya kazi.
• ​Detection ya Kutosha:​​ Imewekwa na limit switches na proximity sensors kutoa anwani sahihi ya relative position kwenye shelf, kusaidia chassis kwa alignment ya mwisho na kusaidia locking process ya kutosha.

​4. Mfumo wa Kutegemeza & Perception Network​

Controller, unaoendelea kama "brain" la robotu, unategemeza kwenye mwili, kutegemeza matendo yote.

• ​Perception Kamili:​​
• ​Depth Camera:​​ Inatumika kutoa anwani sahihi ya 3D position ya shelf, kusaidia positioning ya mwisho ya robotu.
• ​LiDAR:​​ Imewekwa kwenye upande wa mbele wa fixed frame, inasaidia detection ya obstacles kwa zungumzo na SLAM-based mapping/navigation.
• ​Multi-Modal Sensor Array:​​ Ultrasonic na photoelectric sensors zimechanganyikiwa kwenye pande mbili za mwili. Kwa kutathmini changes kwenye sensor readings, mfumo unaelewa obstacles za sizes tofauti, kusaidia protection ya supplementary kwa close-range blind spots.
• ​Human-Machine Interaction (HMI):​​ Inajumuisha emergency stop buttons na status indicator lights kusaidia afya ya kazi na kuonyesha hali ya equipment ya kutosha.

​III. Workflow ya Kiholela​

1. ​Task Assignment & Positioning:​​ Baada ya kupokea amri ya system, robotu hunyweze kwenye target shelf area kutumia LiDAR. Positioning ya mwisho inaweza kufanyika kwa kutumia depth camera.
2. ​Precise Alignment & Calibration:​​ Robotu humhamia chini ya shelf. Sensors kwenye adaptive locking device hufanikiwa, kufanya adjustments kwa zungumzo ili kusaidia optimal alignment na shelf.
3. ​Adaptive Locking:​​ Baada ya alignment, electromagnets hufanikiwa, kuhamia kwenye points imewekwa kwenye shelf, kusimamia mizigo.
4. ​Lifting & Angle Adjustment:​​ Rotating lifting mechanism hufanikiwa. Lifting motor humpenda smooth shelf off the ground. Subsequently, the rotation motor adjusts the shelf's angle as required by the destination.
5. ​Intelligent Transport:​​ The robot carries the shelf along the planned path to the destination. Active obstacle avoidance is performed throughout using LiDAR and the sensor array.
6. ​Unloading & Return:​​ Upon reaching the target point, the lifting mechanism lowers the shelf into place, and the electromagnets de-energize and release. The robot then proceeds to the next task or returns to the standby area.

​IV. Summary ya Advantages Kuu​

• ​Ultimate Flexibility:​​ Omnidirectional mobility chassis allows flexible movement in any direction, significantly reducing the turning radius and improving space utilization and operational efficiency.
• ​High Intelligence:​​ Integrates depth vision, LiDAR, and multiple sensors to achieve full-process automation from identification and positioning to grasping and obstacle avoidance, offering a high degree of intelligence.
• ​Exceptional Stability:​​ The unique shock absorption design effectively filters out bumps, combined with the electromagnetic locking method, ensuring stable transport without shifting for valuable or fragile goods.
• ​Powerful Functionality:​​ Integrates mobility, lifting, and rotation functions into a single unit, enabling one machine to handle multiple tasks and cover long-distance, multi-destination transport needs in complex warehouse environments.
• ​Seamless Automation Integration:​​ Standardized control system interfaces allow easy integration with upper-level Warehouse Management Systems (WMS) and Warehouse Control Systems (WCS), making it an ideal solution for building "lights-out" factories and automated storage systems.