Can AC and DC circuit breakers be used interchangeably?

09/02/2025

First of all, it must be clarified: AC circuit breakers must not be used to replace DC circuit breakers in DC circuits!

DC circuit breakers

Due to differences in arc generation and extinction processes between AC and DC, AC and DC circuit breakers with the same rated values do not have identical capabilities when interrupting DC power. Using AC circuit breakers in place of DC ones, or mixing AC and DC breakers, is one of the main causes of protection miscoordination and unintended upstream tripping.

Circuit breakers use a thermal-magnetic (electromagnetic) tripping mechanism for instantaneous operation. The key parameter affecting tripping is the peak current flowing through the breaker. The breaker's rated value refers to the RMS (root mean square) value, whereas the peak value of AC current is higher than its RMS value (approximately 1.4 times). Under the same setting, if an AC circuit breaker is used in a DC circuit, its actual tripping current will be higher than that of a DC breaker. When an overload occurs, the local breaker may fail to trip, causing the upstream breaker to trip instead—this is known as "over-level tripping." Additionally, because AC and DC circuit breakers employ different arc-quenching principles, DC arcs are inherently more difficult to extinguish than AC arcs. DC breakers are therefore designed with higher arc-quenching performance requirements. Using an AC circuit breaker in a DC circuit cannot effectively or reliably extinguish the DC arc, which over time will inevitably lead to welding of the main contacts.

From the above, it is clear that AC and DC circuit breakers must not be used interchangeably. Simply put, if AC and DC circuit breakers were truly universal, why would there be a distinction between them at all?

Professionalism builds strength. As an expert in the installation and operation of electrical equipment, I am proficient in the installation process and strictly adhere to standards. I skillfully master the operation essentials and can swiftly eliminate faults. With a heart that constantly explores new knowledge, I illuminate the path to the efficient operation of electrical equipment.

A hybrid DC circuit breaker
A hybrid DC circuit breaker
Most DC molded-case circuit breakers use natural air arc extinction, and there are typically two arc extinguishing methods: one is conventional opening and closing, where the contacts axially stretch the arc, while the conductive circuit generates a magnetic field that bends and elongates the arc, pulling it lengthwise perpendicular to the arc axis. This not only increases the arc length but also induces lateral motion, enabling air cooling to achieve arc extinction.The other method involves the
09/02/2025
Working Principle and Arc Extinction Mechanism of Magnetic Blowout Device in DC Circuit Breakers
Working Principle and Arc Extinction Mechanism of Magnetic Blowout Device in DC Circuit Breakers
The arc extinguishing system of a DC circuit breaker is crucial for the safe operation of equipment, as the arc generated during current interruption can damage contacts and compromise insulation.In AC systems, the current naturally passes through zero twice per cycle, and AC circuit breakers take full advantage of these zero-crossing points to extinguish the arc.However, DC systems lack natural current zero crossings, making arc extinction significantly more difficult for DC circuit breakers. T
09/02/2025
Key Technologies of Low-Voltage DC Solid-State Circuit Breakers
Key Technologies of Low-Voltage DC Solid-State Circuit Breakers
1 Technical Challenges1.1Stability of Device ParallelingIn practical applications, the current-carrying capacity of a single power electronic device is relatively limited. To meet high-current requirements, multiple devices are often connected in parallel. However, parameter variations between devices—such as slight differences in on-resistance and threshold voltage—can cause uneven current distribution during parallel operation. During switching transients, parasitic inductance and capacitance
09/02/2025
Must DC circuit breakers always be bipolar?
Must DC circuit breakers always be bipolar?
For a 24V switch-mode power supply branch, I used a single-pole DC circuit breaker, with the negative pole subjected to equipotential bonding (previously, I even directly used AC breakers as substitutes—the main difference being arc-extinguishing performance, but how significant can the arc be in a few-amp low-current short circuit?).During a design review, an expert stated that DC circuit breakers must be bipolar, arguing that DC has positive and negative poles, unlike AC!I'm puzzled—where is t
09/02/2025
Inquiry
Download
IEE-Business is dedicated to serving the personnel in the global power industry.
Join IEE-Business, not only can you discover power equipment and power knowledge, but also canhnd like - minded friends!