Gwọ́n Ọ̀rọ̀ àti Ìdàgbàsókè Tí ó Tóbi Fún Iṣẹ́ Ìfowọ́sowọ́pọ̀
Ⅰ. Nyanya na Ƙananan Dukkukan & Hanyar Bayyana
Aikin tufa ta yi amfani da 20% zuwa 40% na karamin zafi na masana'antu, kuma tufun hanyoyi suna da karfin kadan/copper losses mai yawa da kuma hada da tsarki a kan gida. Wannan bayanin ya karetsa hankali da kawo shirya, inganta cikakken sauyin, da kuma kontrolai na inteliyansa don kisan karshe na kiyaye.
II. Ingantaccen Amfani Da Fannoni
- Tsarin Kadan Mai Karfi
• Ya amfani da kadan silicon steel mai karfi 30ZH120 (na tsari 0.23mm) (>1.9T flux density), wanda ya kara eddy current losses zuwa 45%.
• Stepped stacking + vacuum epoxy impregnation ya kara farkon kadan na magana. No-load loss ≤0.25% rated capacity. - Kawo Kirkiyar Copper Losses
•Transposed conductors + foil-wound coil structure enables:
✓ Intelligent sectional conductor cross-sections
✓ Added shielding windings in high-frequency zones
✓ 30% reduction in resistive losses
• Forced-directed oil circulation maintains coil hotspot temperature <65°C. - Sistemai Na Tsaro Mai Inteliyansa
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Modulai Na Kontrollo |
Inganci |
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PID adaptive algorithm |
Kawo karfi na voltage a baya (±1% accuracy) saboda current na electrode da temperature profiles na tufa (0.1°C resolution) |
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Off-peak power prediction |
Ya zama kawo karfi na melting efficiency a lokutan da karamin zafi na gida suka yau da grid load curves |
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Fault fuse protection |
Tiered alarms for coil ΔT>15°C or oil>75°C; power cutoff within 0.5 seconds |
III. Kiyaye Na Zafi Da Kiyaye
vs. conventional furnace transformers:
• 40% lower core losses: Annual reactive power savings ≈220,000 kWh
• 35% lower copper losses: Full-load efficiency consistently >99.2%
• 8%-12% reduction in power consumption per tonne of steel: Saves ≥¥1.5 million annually for a 50t EAF
IV. Amfani Na Musamman
- Steel making: Matches 20-150t EAFs handling frequent impact loads
- Casting of non-ferrous metals: Suitable for Cu/Al smelting with low-voltage/high-current demands
- Special alloy production: Supports 0.5-35kV wide-range voltage regulation for precision temperature control
V. Servisai Na Dukkan Ingantaccen
• Warranty: 10-year operational lifecycle, 72-hour failure response
• Efficiency monitoring: IoT-enabled energy management platform with real-time loss data uploads
• Retrofit support: Energy-saving upgrades for existing furnace transformers (≤15-day installation cycle)
