Bîrovin Bixebitîn Ji Ber Rewşa Pêşkêşkirina Zaravên Eremenîn Di Dastkirin De

Robota industriyayê bî cihê zanîn da ku bebarên yek çendê yên standard an jêr hundirand, taybetan di navbera daxilkirina berbendên ji 500 kg ve. Îro robotan û perecarên otomatîk ne ku destpêk, sertî û dayîn bixwazin, û li ser çend parastan ên xwe bigin bikar bihêjin. Bi guherandina pelanan bi ceriyariya rast bike, îro robotan kompaniyên bi şeşeyiyan derbas bikin, weha bi werzê re girêdayîn û riskekan ewlehiyê were biçûnin.

Destpêka Mala Otomobîl

Çendê malên otomobîl bi serdahetî li ser robotan bî cihê werin bikar bihêjiyê, taybetan di serdewerda kavêkirina gorî û destpêkirina berbendên mezin. Robotan bi serdahetî berbendên mezin wanê çiwar, fram û motoran werin, di serdewerên kavêkirina de operasyonên bi serdahetî werin kirin. Ji bo ku materialên gorî zêde yên demirên sertî ne, ku pir mafos bi serdahetî ne, robotan sertî û dayîn bixwazin, ji bo ku hata ku ji 0.5 mm kef bi serdahetî biguherînin. Hêman malên otomobîl hejmarên robotan bi kolaborasyonên dwêkolî werin daxistin, ku yek unit birra herêmserdanê ya derî û tevkerên biserkirina pêkhat werin bikar bihêjiyê, bi vê rê production cycle time by 15%.

Industriya Daxistina û Forja

Di serdewerên mezin de, robotan bî cihê werin bikar bihêjiyê ji bo ku karên dewer dijîn werin biguherînin, wê ku daxistina, destpêkirina û lêserkirina. Li serdewerên daxistina, robotan halîmên ku ji 1,000°C giran û werin bi serdahetî daxistin û werin bi serdahetî bi serdahetî daxistin, bi serdahetî û sistemên emergency stop bi serdahetî. Di forjan de, robotan bi hat serekan werin bi serdahetî biguherînin û werin bi serdahetî biguherînin, bi gripperên adaptîv bi serdahetî. Di navbera yek fabrika malên mezin, injury rates dropped by 90%, and product pass rates increased from 82% to 97%.

Logistik û Warehousing

Anbarên smart bi serdahetî li ser robotan bî cihê werin bikar bihêjiyê ji bo ku paletan bi serdahetî û konteyneran werin hewl bike. Robotan mobîl bi laser navigation bi serdahetî 2-ton load, bi serdahetî path planning bi serdahetî werin kirin. Di anbarên cold-chain de, robotan bi serdahetî bi serdahetî -25°C bi serdahetî werin kirin, bi coatingên anti-condensation bi serdahetî. Di navbera yek center logistik e-commerce, efficiency of parcel sorting tripled, handling over 800,000 packages per day during peak periods.

Aerospace Manufacturing

Assembly of aircraft fuselage involves handling metal frames up to 20 meters long, with heavy-duty robots assisting in riveting using visual positioning systems. Equipped with six-axis force sensors, robots provide real-time pressure feedback during skin installation, preventing deformation of aluminum-lithium alloy materials. At one aircraft manufacturer, a dual-robot collaborative system fixes the wing beam with the left robot while the right robot tightens bolts, reducing assembly time from 72 to 40 hours. In rocket fuel tank welding, robots move along circular tracks, completing 3-mm-thick titanium alloy welds in continuous 8-hour shifts.

Energy Equipment

Wind turbine towers exceed 4 meters in diameter, and heavy-duty robots, working with gantry systems, perform circumferential welding. Laser tracking technology compensates for workpiece deformation during operation, with welding torch angles automatically adjusted by ±5 degrees. In nuclear power plant maintenance, radiation-resistant robots enter reactor cores, where hydraulic robotic arms can dismantle 500-kg valve assemblies, monitored remotely with real-time radiation data. A hydroelectric plant used underwater robots equipped with waterproof motors and ultrasonic cleaning devices for turbine maintenance, reducing downtime by 12 days per operation.

Construction Machinery Production

Excavator boom assemblies often weigh up to 1.5 tons. Heavy-duty robots, working with rotary positioners, perform multi-angle welding. Workstations feature dual stations: while the robot welds one workpiece, workers prepare the next on the other side. During crane turntable assembly, robots tighten 64 sets of bolts in three stages according to torque requirements, keeping torque errors within 2%. After upgrading its loader production line, one manufacturer increased boom welding pass rates from 88% to 99.8%, reducing rework costs by 600,000 RMB annually.

Shipbuilding

Hull block welding involves steel plates over 30 mm thick. Heavy-duty robots equipped with high-power welding torches operate on tracks mounted on both sides of the block. Using multi-pass welding, the robot automatically cleans slag and inspects each weld pass. After introducing 12 heavy-duty robots, a shipyard reduced the welding time for a 38-meter hull block from 45 to 26 days, cutting welding wire consumption by 18%.

When selecting such equipment, key considerations include matching working radius with load curves. For example, when lifting a 3-ton object to a height of 5 meters, the robot’s torque must meet peak demands. During installation, foundation load-bearing capacity is critical, as the inertia force generated by a 400-kg robot in operation can exceed 2 tons. For maintenance, it is recommended to replace reducer lubricant every 500 hours and regularly calibrate force-control sensors.

Some companies are integrating heavy-duty robots with 5G technology, enabling remote-controlled loading and unloading in steel plant raw material areas, where operators in control rooms perceive grip force through haptic feedback gloves. As composite materials become more prevalent, robot end-effectors are being equipped with pressure-adaptive systems that automatically adjust clamping force when handling irregular objects, preventing damage to carbon fiber components.

Current limitations mainly involve energy consumption and spatial layout. A 200-kg payload robot can consume up to 15 kW during continuous operation, requiring advance planning of workshop power loads. Future development directions include creating more compact joint modules and enhancing dynamic obstacle avoidance for multiple robots operating in the same workspace.