Suitable for transformer automatic winding machine

High intelligence specifically embodies three major functions: learning coil models online, dynamically creating coil models online, and updating coil models in real-time. Core value: Traditional winding machines require separate programming and repeated debugging for non-standard coil processing, resulting in low efficiency and difficulty in ensuring accuracy; The intelligent function of the device can quickly adapt to the parameter requirements of non-standard coils, dynamically adjust the winding trajectory and process parameters, achieve high-speed and high-precision winding of non-standard coils, greatly shorten debugging time, and improve processing efficiency and product qualification rate.

(1) Tension control design: Adopting a dual tension control scheme with adjustable and stable tension of layer insulation tape and adjustable and stable tension of wire, the tension can be accurately adjusted according to the characteristics of the conductor material and tape, avoiding wire stretching deformation, loose or broken insulation tape, and ensuring the compactness and insulation performance of the coil structure; (2) Integrated processing design: integrating the three core processes of layer insulation, end insulation, and automatic adhesive coating, while integrating the automatic feeding and cutting functions of insulation tape, without the need for step-by-step operation or manual intervention, reducing process connection time and human error, not only improving production efficiency but also ensuring consistency in processing quality.

(1) Parameter matching logic: ① The maximum load is 1000kg and the maximum swing diameter is 600mm, which can meet the weight and size requirements of medium and large high-voltage windings; ② Maximum speed of 400rpm+low-speed torque of 1200Nm/high-speed torque of 290Nm, balancing high-speed machining efficiency and high load winding power; ③ 1-4mm conductor diameter, 15-40mm strip width, 0.04-0.12mm strip thickness, covering the material specifications of the main high-voltage winding. (2) Selection focuses on parameters: ① Adaptation specifications (conductor diameter, strip width/thickness), which need to match the specifications of the high-voltage winding produced by oneself; ② Speed and torque are selected based on production capacity requirements (high-speed machining) and winding weight (high torque requirements); ③ Intelligent function, if batch processing of non-standard coils is required, it is necessary to focus on confirming the adaptability of the intelligent model creation and update function.