Suitable for fully automatic insulation winding machine for transformers

Double tension adjustable and stable "specifically refers to the independent adjustment of the tension of the insulation tape and the tension of the wire, and the ability to maintain a stable state after adjustment. The key impact on processing quality: ① Stable wire tension: avoid wire stretching deformation or loose winding, ensure the conductivity and structural density of the coil conductor; ② Stable tension of insulation tape: prevent the insulation tape from becoming too loose, falling off, or breaking due to excessive tension, while avoiding insulation tape misalignment, ensuring that the insulation performance of the coil meets the standard, and reducing the risk of interlayer short circuit; ③ Dual tension adjustable: It can accurately match tension parameters according to different wire materials (round/flat) and insulation tape characteristics, and adapt to diverse processing needs.

The corresponding relationship between speed and torque is: ① 1000Nm torque corresponds to 0-45rpm speed; ② 300Nm torque corresponds to 200rpm speed; ③ A torque of 150Nm corresponds to a speed of 0-400rpm, showing an inverse relationship where the higher the torque, the lower the speed. The design purpose is to adapt to the processing requirements of different loads and coil specifications - high torque and low speed can meet the winding of thick wire and large load coils (requiring greater power to overcome resistance), while low torque and high speed can adapt to the efficient winding of thin wire and small load coils, balancing processing stability and efficiency.

The core adaptation scenario is the high voltage coil and small low voltage coil of small and medium-sized transformers; The compatible wires include round wires (1mm-4mm) and flat wires (14mmx4mm). The core difference from ordinary winding machines is that most ordinary winding machines only achieve conductor winding and require separate insulation treatment, while this equipment can achieve synchronous winding of conductors and layer insulation tapes, support graded layer insulation, and have adjustable double tension between layer insulation tapes and wires. It can integrate the "winding+insulation" process, with higher efficiency and more guaranteed insulation accuracy.