Advantages of SC Series Transformers: Advanced Production Equipment Enabling High Reliability

Heidrich Pouring Tank

• Features a fully integrated online film degassing system for enhanced resin quality.

• Employs static mixing technology—ensuring contamination-free processing with zero waste.

• Offers programmable mixing ratios and adjustable pouring speed for precise process control.

• Achieves an internal vacuum level of 0.8 to 2.5 bar, optimizing resin penetration and impregnation.

Horizontal and Vertical Cutting Lines

• Delivers high-precision machining with a tolerance of ±0.01 mm and burr control within 0.02 mm.

• Capable of processing ultra-thin 0.18 mm silicon steel sheets, meeting stringent energy-efficiency standards.

• Fully digitalized production line with automatic width adjustment, enabling 24/7 continuous operation, high stability, and maximum production efficiency.

High-Pressure Winding Machine & Low-Pressure Digital Foil Winding Machine

• Utilizes motor-driven tension control for consistent, accurate winding tension, eliminating coil deformation.

• Achieves precise foil alignment via non-contact optical sensors, ensuring superior winding accuracy.

• Supports copper foil up to 2.5 mm thick and coil outer diameters up to 1 meter.

• Fully touchscreen-operated with automatic counting and process monitoring.

Technological Advantages

• R&D Team: 41 dedicated R&D engineers, with 80% holding senior professional titles.

• R&D Platforms: Hosts the Jiangsu Provincial Power Transformer Equipment Engineering Technology Research Center and the Jiangsu Graduate Workstation. Collaborates with leading institutions including the Chinese Academy of Sciences, Southeast University, Nanjing University of Aeronautics and Astronautics, and Jiangsu University.

• Key Projects: Successfully developed the "Collaborative Design Platform for the Transformer Industry" and the "Transformer Smart Cloud Platform."

• R&D Cloud Platform: Integrates electromagnetic optimization, parametric design, performance simulation, and structural analysis—enabling seamless data sharing, version control, and collaborative design.

Design & Innovation Capabilities

• Advanced simulation analysis of flow fields, temperature fields, electric fields, magnetic leakage fields, transient wave processes, and short-circuit mechanical forces.

• For every product series, thermal and fluid dynamics simulations are conducted to determine average temperature rise and hot spot locations, ensuring optimal thermal performance and reliability.

Quality Management System

• Fully implements the integrated "Three Standards and One System" management framework, rigorously controlling the five key elements: personnel, equipment, materials, methods, and environment.

• Establishes clear quality control points and standardized procedures across all stages—material sourcing, design, manufacturing, inspection, delivery, and after-sales service—ensuring lifecycle safety, environmental compliance, and operational reliability.