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Robust High voltage disconnect switch China factory-72.5kV 126kV 145kV

  • Robust High voltage disconnect switch China factory-72.5kV 126kV 145kV

Key attributes

Brand ROCKWILL
Series RDS
Rated voltage 72.5kV-145kV
Rated current 1250-4000A
Rated short-time withstand current 31.5-50kA
Rated frequency 50 / 60
Description
The RDS series outdoor disconnector is designed for 72.5 kV, 126 kV, and 145 kV three-phase AC power systems. It provides visible isolation for equipment maintenance and performs no-load line switching and bus-transfer current switching in sub-transmission and transmission networks.

Each phase assembly consists of a rotating insulator column and a fixed support insulator column. The conductive blade is driven by the rotating insulator and breaks at the center, creating a horizontal isolating gap. The rotating mechanism is supported by sealed, self-lubricating bearings requiring no periodic greasing throughout the product service life. The conductive path uses a flexible copper braid connection across the rotating joint, ensuring stable current transfer without stress on the contact system.

The earthing switches can be installed on one or both sides with mechanical interlocking. The disconnector is available with manual or motor operation depending on substation automation requirements.

Key Features

  • Center side break configuration :Rotating insulator drives the conductive blade laterally to engage or disengage from the fixed contact, producing a distinct breaking motion that reduces ice-shedding risk in freezing conditions
  • Sealed self-lubricating bearings :Rotating joints are factory-sealed with lifetime lubrication, eliminating the need for periodic greasing and reducing maintenance intervals across the 10,000-operation mechanical life
  • Flexible copper braid current path :Current transfers through a flexible braid across the rotating insulator base rather than through sliding contacts at the hinge, eliminating a common source of contact degradation and ensuring stable resistance
  • Alloy aluminum conductive tube :Main blade is formed from high-strength aluminum alloy tube, combining light weight with excellent conductivity and corrosion resistance for outdoor service
  • Integrated mechanical interlock :Positive mechanical interlock between disconnector and earthing switch prevents closing the earthing switch while the main blade is closed, safeguarding operators from inadvertent energization
  • Pre-assembled phase units :Each phase is factory assembled and adjusted, shipped as a complete unit requiring only mounting on the foundation and interphase linkage connection, reducing on-site installation time

Technical Parameters

Item Unit 72.5 kV 126 kV 145 kV
Rated voltage (Um) kV 72.5 126 145
Rated frequency Hz 50 / 60 50 / 60 50 / 60
Rated current A 1,250, 2,000, 3,150 2,000, 3,150, 4,000 2,000, 3,150, 4,000
Rated short-time withstand current kA 31.5 / 40 40 / 50 40 / 50
Rated short-circuit withstand duration s 3 3 3
Rated peak withstand current kA peak 80 / 100 100 / 125 100 / 125
Rated power-frequency withstand voltage (1 min), phase to earth kV 140 230 275
Rated power-frequency withstand voltage (1 min), across isolating distance kV 140 + 42 230 + 73 275 + 95
Rated lightning impulse withstand voltage, phase to earth kV peak 325 550 650
Rated lightning impulse withstand voltage, across isolating distance kV peak 325 + 59 550 + 103 650 + 134
Mechanical endurance operations 10,000 10,000 10,000
Terminal static load (longitudinal / transverse / vertical) N 1,000 / 750 / 750 1,250 / 750 / 1,000 1,250 / 750 / 1,000
Bus-transfer current switching capability A / V 1,600 / 100 1,600 / 100 1,600 / 100
Creepage distance mm 1,820 / 2,250 3,150 / 3,906 3,625 / 4,495
Operating altitude m ≤ 2,000 ≤ 2,000 ≤ 2,000
Pollution level per IEC 60815 class IV (very heavy) IV (very heavy) IV (very heavy)
Radio interference voltage (RIV) µV ≤ 500 ≤ 500 ≤ 500

 Operating Mechanism

Item 72.5 kV 126 kV 145 kV
Disconnector mechanism Manual or motor (three-pole linkage) Manual or motor (three-pole linkage) Manual or motor (three-pole linkage)
Earthing switch mechanism Manual Manual Manual
Motor voltage AC 380 V / DC 220 V AC 380 V / DC 220 V AC 380 V / DC 220 V
Control voltage AC 220 V / DC 220 V / DC 110 V AC 220 V / DC 220 V / DC 110 V AC 220 V / DC 220 V / DC 110 V
Opening / closing time (motor) 9 s ± 1 s 12 s ± 1 s 12 s ± 1 s

Application Scenarios

  • Sub-transmission substations :72.5 kV busbar and line isolation in regional and industrial power grids
  • Transmission substations :126 kV and 145 kV incoming line, busbar, and circuit breaker isolation
  • Industrial power parks :Steel, petrochemical, and mining facilities operating at 72.5 kV and 126 kV
  • Power plant auxiliary systems :Generator step-up transformer isolation at 126 kV and 145 kV
  • Substation brownfield expansion :Retrofitting existing disconnectors with the same foundation footprint and busbar interface

Order Information

When ordering, specify:

  • Product model and rated voltage
  • Rated current and rated short-time withstand current
  • Operating mechanism type (manual or motor)
  • Control voltage (for motor-operated type)
  • Creepage distance requirement
  • Earthing switch configuration (none, left, right, or both sides)
  • Arrangement form (right-angle or parallel)
  • Upper busbar type (soft or hard) and tubular busbar outer diameter
  • Number of auxiliary switch contacts
  • Installation method
  • Altitude and pollution level (if different from standard)

Documentation Resource Library High voltage disconnect switch

Restricted
12kV 40.5kV 72.5kV 225kV Vertical Break Disconnect Switch 12kV 40.5kV 72.5kV 225kV Vertical Break Disconnect Switch
Installation Manual
English
PDF
Restricted
12 to 550kV Center Side Break Disconnect Switch Installation and Instruction Manuals 12 to 550kV Center Side Break Disconnect Switch Installation and Instruction Manuals
Installation Manual
English
PDF
Public.
Rockwill Electric Group Profile Rockwill Electric Group Profile
Brochure
English

Frequently asked questions

The rotating joints of the RDS‑series outdoor high‑voltage disconnector adopt factory‑sealed lifetime self‑lubricating bearings. Periodic greasing is unnecessary throughout the whole mechanical life of 10 000 operations, which effectively reduces later‑stage maintenance workload.

The RDS‑series outdoor high‑voltage disconnector is equipped with integrated positive mechanical interlock between the main disconnector and earthing switch.

It mechanically forbids closing the earthing switch when the main conductive blade is closed, and prevents operators from accidental energization caused by mis‑operation.

When ordering the RDS‑series outdoor high‑voltage disconnector, customers shall specify product model & rated voltage, rated current, rated short‑time withstand current, operating‑mechanism type, control voltage (for motor‑operated type), creepage distance, earthing‑switch configuration, arrangement form, upper‑busbar specification, number of auxiliary‑switch contacts, installation method, as well as altitude and pollution level if different from standard conditions.

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Online store
On-time delivery rate
Response time
100.0%
≤4h
Company overview
Workplace: 108000m² Total staff: 700+ Highest Annual Export(usD): 150000000
Services
Business Type: Design/Manufacture/Sales
Main Categories: Medium and High Voltage Switchgear/Power and Distribution Transformers/Instrument Transformers and Sensors/Lightning Protection and Electrical Insulation/Substations and E-Houses/Electrical Panel and Controlgear
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