
- Malalim na Pagsusuri ng mga Dahilan ng Paglabas ng Kuryente
- Kontaminasyon sa Ibabaw at Ionization
o Mekanismo: Ang mga kontaminante (dust na asin, deposito ng kemikal) ay electrolyze sa mga kapaligiran na may kahalumigmigan, nagpapabuo ng mga daang konduktib.
o Kritikal na Threshold: Ang leakage current ay tumaas kapag ang relative humidity >75% at ang contamination density >0.1mg/cm².
- Distorsyon ng Electric Field Dahil sa mga Tiktik na Tubig
o Mekanismo: Ang mga tiktik na tubig ay nakakalat sa mga gilid ng shed, nagpapataas ng lokal na lakas ng electric field sa ibabaw ng limit (>3kV/cm), nag-trigger ng corona discharge.
- Mga Defekto sa Materyales at Struktura
o Mekanismo: Ang mga internal na voids/cracks ay nag-iinduce ng partial discharge (PD >20pC), nagdudulot ng pagkasira ng insulation sa pamamagitan ng cumulative damage.
II. Quantitative Assessment of Discharge Impacts
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Impact Dimension
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Specific Manifestation
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Risk Level
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Sira sa Equipment
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Glaze carbonization, hardware erosion (>800℃)
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⭐⭐⭐⭐
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Electromagnetic Interference
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30-300MHz noise exceeding 40dB
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⭐⭐⭐
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System Stability
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Single flashover causing >15% grid voltage drop
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⭐⭐⭐⭐⭐
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III. Full-Chain Solutions
- Preventive Maintenance System
• Smart Cleaning Cycle: Dynamically adjust cleaning thresholds based on ESDD monitoring (recommended NSDD ≤0.05mg/cm²).
• Hydrophobicity Restoration: Apply RTV Type II anti-pollution flashover coating (contact angle >105°).
- Active Protection Design
• Aerodynamic Optimization: Adopt variable-diameter shed structure to boost water droplet shedding efficiency by 70%.
• Electric Field Grading: Install grading rings (field gradient ≤0.5kV/cm).
- Condition Monitoring & Replacement Criteria
Implement a three-tier diagnostic protocol:
(1) Infrared Thermography: Trigger ultraviolet (UV) imaging if localized hotspots show ΔT >15°C above ambient (per IEEE 1313.2).
(2) Discharge Pattern Validation: Use UV imaging to confirm corona distribution.
(3) Discharge Quantification: If UV detects anomalies, conduct ultrasonic PD detection. Replacement is mandated when:
- PD >100pC (DL/T 596 Standard)
- PRPD spectrum shows surface/internal defect patterns.
Non-critical cases return to routine monitoring.
IV. Technology Upgrade Path
• Material Revolution: Replace ceramic with composite insulators (arc resistance >250s, autonomous hydrophobicity transfer).
• Digital Twin Integration: Embed RFID chips + 3D electric field simulation to achieve ≤5% lifespan prediction error.
Conclusion
Coordinated contamination classification, structural optimization, and smart diagnostics reduce insulator discharge failures to 0.03 incidents/100km·year (IEEE 1523 Standard), significantly enhancing grid intrinsic safety.
Core Advantages
- Cost Efficiency: Preventive maintenance costs 5.8× lower than post-failure repairs.
- Adaptability: Compatible with 35kV~1000kV voltage classes.
- Future-Proofing: Supports IoT integration for smart substations.