
1. Pangunahing Konsepto ng Solusyon: Modular na Platform na may Pamamahagi ng Insulasyon
- Disenyo: Lumikha ng iisang uniporme, modular na platform na naglalaman ng mga function ng pag-sense ng kasalukuyan at voltahan sa isang optimisadong istraktura.
- Insulasyon: Gamitin ang pamamahagi ng insulating envelope. May dalawang opsyon ang inihanda:
- SF6 Gas: Nakatapos na mataas na dielectric strength at kamangha-manghang arc-quenching properties para sa mas mataas na voltage classes (hal. 72.5 kV pataas). Ang disenyo ay may gas density monitoring at napapatunayan na sealing technology.
- Composite Housing (Solid Insulation): Kapaligiran-sustenable na solusyon na gumagamit ng high-grade polymer materials na may silicone sheds. Ideal para sa mas mababang hanggang medium na voltages o kung kinakailangan ang pag-iwas sa SF6. Optimized para sa creepage distance at pollution performance.
- Modularity: Disenyo ang mga internal components at interfaces upang payagan ang:
- Scalability sa iba't ibang voltage classes (hal. sa pamamagitan ng pag-aadjust ng haba ng insulator).
- Pag-adapt sa espesipikong bushing interface requirements.
- Potential para sa future sensor technology upgrades.
2. Implementasyon ng Integrated Sensing Technology
- Current Measurement:
- Sensor: Mataas-accuracy, temperature-compensated Rogowski coils. Pinili dahil sa:
- Wide Dynamic Range: Kamangha-manghang linearity mula sa maliliit na bahagi ng nominal current hanggang sa mataas na fault currents (hal. >40 kA).
- No Saturation: Pundamental na advantage sa iron-core CTs, na nagwawala ng risk ng saturation sa panahon ng faults.
- Lightweight: Nagsasanggalang nang lubos sa mechanical stress sa buong istraktura.
- Integration: Strategically placed ang coils sa loob ng insulator envelope, concentric sa primary conductor. Secure mechanical mounting na resistant sa vibration.
- Voltage Measurement:
- Sensor: High-stability capacitive voltage dividers (CVDs) bilang standard. Resistive dividers (RVDs) inisip para sa espesipikong DC o wide-bandwidth applications na nangangailangan ng mabilis na transient response.
- Integration: CVD sensing electrodes (low-impedance) na integrated diretso sa insulator structure. Precision grading electrodes na nagse-secure ng uniform field distribution at thermal/pollution stability. Critical shielding na nagbabawas ng external field interference.
3. Advanced Electromagnetic Field Modeling & Isolation (Critical Engineering Challenge)
- Modeling: Kinakailangan, high-fidelity 3D Finite Element Method (FEM) modeling ng buong platform:
- Precisely characterizes ang internal electromagnetic fields sa ilalim ng lahat ng operational conditions (sinusoidal, transient, distorted waveforms).
- Evaluates ang proximity effects mula sa mga conductor, enclosure, at adjacent phases.
- Minimizing Crosstalk:
- Physical Separation: Optimal geometric arrangement ng sensing elements (coils, CVD electrodes) batay sa resulta ng modeling. Maximize ang distansya sa loob ng constraints.
- Active Shielding: Implementation ng grounded electrostatic shields na strategically placed sa pagitan ng mga sensor elements batay sa field simulation data.
- Guard Rings: Gumamit ng conductive guard rings sa paligid ng Rogowski coil outputs upang drainin ang displacement currents.
- Precise Measurement Isolation:
- Dedicated Signal Paths: Routing ng signals mula sa individual sensors gamit ang shielded, twisted-pair cabling sa loob ng enclosure kaagad pagkatapos ng capture.
- Compensated Circuit Design: Electronic conditioning circuits na disenyo na may crosstalk cancellation techniques na informed ng FEM models.
- Validation: Rigorous factory testing (kabilang ang harmonic injection tests) upang characterize at verify ang isolation margins at crosstalk levels (< 0.1% specified).
4. Integrated Digital Processing & Standardized Interfaces
- Onboard Signal Processing:
- Dedicated, low-power ASICs o high-reliability microcontrollers na directly integrated sa sensor platform o adjacent sealed module.
- Mga function kabilang: Rogowski coil integrator, scaling, ADC conversion, harmonic computation (kung applicable), linearization, temperature compensation, at timestamping.
- Standardized Digital Output:
- Embedded Interfaces: Incorporate IEC 61869 compliant digital output circuitry direktamente sa CIT unit.
- Protocols: Standardized support para sa:
- IEC 61850-9-2: Sampled Values (SV) stream over Ethernet (karaniwang multicast).
- IEC 61850-9-3LE: Lightning Edition SV profile para sa guaranteed low-latency determinism.
- Additional Options: Provision para sa legacy outputs (analog, IEC 60044-8 FT3) kung kinakailangan via optional modules.
- Data Quality: Integrated Merging Unit (MU) functionality na sumasabay sa relevant IEC 61869 accuracy (TPE/TPM class) at timing (PLL synchronization) standards.
5. Engineering Design & Integration Considerations
- Thermal Management: Models na may thermal performance analysis. Power dissipation mula sa electronics na actively managed gamit ang low-power components, potential localized heatsinks, at optimized convection paths sa loob ng insulator.
- EMC/EMI Robustness: Conformal coating, shielded enclosures, ferrites, at optimized grounding strategies na ipinapatupad sa internal electronics. Surge protection na sumasabay sa relevant standards (IEC 61000-4-5).
- Mechanical Integrity: Structural analysis na ginawa para sa seismic loads, wind loading, ice loading, at dynamic forces sa panahon ng faults. Optimized use ng materials (composite/porcelain/SF6) na nakakatulong sa lower seismic mass.
- Factory Calibration & Testing: Comprehensive calibration laban sa reference standards (optical/VTBI methods). Kabilang ang verification ng EM isolation effectiveness, timing accuracy, protocol compliance, at full-power dielectric testing.
- Lifecycle & Serviceability: Disenyo para sa minimal maintenance (lalo na SF6 o solid insulation). Modular electronics na potentially accessible/testable nang walang major disassembly. End-of-life disposal pathways na inisip (SF6 recovery/recycling).
Benefits Realized through this Design & Integration Approach:
- Footprint Reduction: Up to 40-50% space savings vs. separate CTs/VTs – crucial para sa retrofits at compact GIS/AIS designs.
- Enhanced Accuracy & Safety: Nagwawala ng traditional CT saturation risks, improves transient response (Rogowski/CVD), reduces external connections/risks.
- Simplified Installation: Single unit mounting at commissioning na significantly reduce field labor at cabling complexity.
- Lower Lifecycle Costs: Reduced installation, cabling, civil work, maintenance overhead.
- Digital Substation Readiness: Direct IEC 61850-9-2/3LE output na nagbibigay ng seamless integration sa modern protection, control, at monitoring systems (SAS).
- Future-Proof Platform: Modular design na acommodates evolving sensor technologies at communication standards.
- Reduced Environmental Impact (Solid Insulation Option): Nagwawala ng SF6 usage at associated risks.