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High voltage disconnect switch 420kV 550kV

  •  High voltage disconnect switch 420kV 550kV

Key attributes

Brand ROCKWILL
Series RDS
Rated voltage 420kV/550kV
Rated normal current 4000A
Rated short-time withstand current 63kA
Rated frequency 50 / 60Hz
Description
 
The Rockwill RDS series outdoor high voltage disconnector is available in 420 kV and 550 kV ratings for three-phase AC transmission systems. It adopts a single-column single-arm vertical telescopic structure, where a conductive arm extends vertically upward from the top of a single insulator column to make contact with the upper busbar, and retracts downward when opened to form a visible isolating gap.

This vertical telescopic design is purpose-built for busbar disconnector applications. The entire disconnector mounts directly beneath the overhead busbar, occupying a single foundation position and requiring substantially less substation footprint than horizontal-opening designs. Each phase consists of a galvanized steel base, a single post insulator, a telescopic conductive arm assembly, and a CJ11 motor operating mechanism.

The RDS-420 and RDS-550 are widely used in EHV substations for busbar isolation, bus-transfer current switching, and maintenance disconnection. The vertical telescopic configuration enables direct busbar connection without intermediate structures, simplifying substation layout and reducing overall bay width. A JW10/JW8 earthing switch can be installed at the lower layer for busbar grounding.

 Key Features

  • Single-column vertical telescopic structure:The conductive arm extends vertically from a single post insulator, eliminating the need for multi-column supports and reducing the number of live-part components
  • Direct under-busbar mounting:Designed to install directly beneath the substation busbar, requiring only one foundation per phase and significantly reducing bay width compared to horizontal-opening disconnectors
  • Compact substation footprint:The vertical motion path fits within the insulator column envelope, enabling tighter phase spacing and more compact substation layouts in EHV switchyards
  • Visible isolating gap:When open, the retracted arm and exposed insulator provide a clear visual indication of the disconnection state, meeting safety requirements for maintenance isolation
  • Integrated earthing provision:The lower-stage earthing switch connects directly to the telescopic arm assembly, enabling reliable busbar grounding within the same bay footprint
  • Proven EHV insulation coordination:Designed for 420 kV and 550 kV class with power-frequency, lightning impulse, and switching impulse withstand levels meeting stringent transmission substation requirements per IEC 60071-1
  • Low-maintenance operating mechanism:The CJ11 motor mechanism features grease-sealed gearboxes and corrosion-resistant enclosures, minimizing routine maintenance in outdoor EHV environments
  • IEC 62271-102 compliant:Fully type-tested in accordance with IEC 62271-102 for disconnectors and earthing switches

Technical Parameters

Item Unit 420 kV 550 kV
Rated voltage (Um) kV 420 550
Rated frequency Hz 50 / 60 50 / 60
Rated normal current A 4,000 4,000
Rated short-time withstand current (3 s) kA 63 63
Rated peak withstand current kA peak 160 160
Rated power-frequency withstand voltage (1 min), phase to earth kV 520 620
Rated power-frequency withstand voltage (1 min), across isolating distance kV 520 + 315 620 + 315
Rated lightning impulse withstand voltage, phase to earth kV peak 1,425 1,550
Rated lightning impulse withstand voltage, across isolating distance kV peak 1,425 + 445 1,550 + 445
Rated switching impulse withstand voltage, phase to earth kV peak 1,050 1,175
Rated switching impulse withstand voltage, across isolating distance kV peak 1,050 + 315 1,175 + 315
Mechanical endurance operations 3,000 3,000
Terminal static load (longitudinal / transverse / vertical) N 3,000 / 2,000 / 2,000 3,000 / 2,000 / 2,000
Bus-transfer current switching capability A / V 2,400 / 380 2,400 / 435
Creepage distance mm 10,500 / 13,020 13,750 / 17,050
Altitude m ≤ 2,000 ≤ 2,000
Pollution level per IEC 60815 class III / IV III / IV

 Operating Mechanism

Item Specification
Disconnector actuator CJ11 motor mechanism (single-pole, three-pole linkage supported)
Earthing switch actuator CJ11 motor or manual
Motor voltage AC 380 V / DC 220 V
Control voltage AC 220 V / DC 220 V / DC 110 V
Opening / closing time 12 s ± 1 s
 

 Application Scenarios

  • EHV transmission substations:Busbar isolation in 400 kV and 500 kV class transmission switchyards where space is at a premium
  • Substation brownfield upgrades:Direct replacement for existing vertical telescopic disconnectors using the same foundation layout, minimizing outage duration during substation refurbishment
  • Compact GIS-hybrid switchyards:Vertical telescopic disconnectors serve as the air-insulated busbar disconnector in hybrid arrangements combining GIS and AIS equipment
  • Hydroelectric and pumped-storage plants:Space-efficient busbar isolation in confined underground substations and powerhouse switchyards
  • Industrial EHV take-off substations:Busbar disconnection for large industrial loads requiring direct 400 kV or 500 kV transmission access

Order Information

When ordering, specify:

  • Product model (RDS-420 or RDS-550) and rated current
  • Voltage class
  • Insulation level (standard or enhanced)
  • Creepage distance requirement (standard or heavy-duty)
  • Earthing switch configuration (none, single, or both sides)
  • Earthing switch operation (motor or manual)
  • Upper busbar type (tubular or strain) and terminal connector type
  • Motor voltage and control voltage
  • Number of auxiliary switch contacts
  • Altitude and pollution level (if different from standard)

Documentation Resource Library disconnect switch

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Company overview
Workplace: 108000m² Total staff: 700+ Highest Annual Export(usD): 150000000
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Business Type: Design/Manufacture/Sales
Main Categories: Medium and High Voltage Switchgear/Power and Distribution Transformers/Instrument Transformers and Sensors/Lightning Protection and Electrical Insulation/Substations and E-Houses/Electrical Panel and Controlgear
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