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Efficient Transformer Temperature Rise Test Device

  • Efficient Transformer Temperature Rise Test Device

Key attributes

Brand Switchgear parts
Model NO. Efficient Transformer Temperature Rise Test Device
Rated capacity of transformer 2500kVA
Series HB28WG

Product descriptions from the supplier

Description

This system uses the mutual load method to conduct temperature rise tests on distribution transformers, and can also conduct temperature rise tests on two transformers of the same specifications. The system can adjust the working voltage and load current of the transformers separately, simulate the operating status of the transformers, and measure the temperature rise parameters of the transformers in real operation. Therefore, the measurement speed is fast and the accuracy is high. Especially for dry-type transformers, testing can be completed in one go, reducing testing time exponentially, greatly improving work efficiency, and also greatly improving testing accuracy. It is the preferred equipment for transformer temperature rise test.

Features

The experimental device adopts an integrated design and is controlled by an industrial computer. It can automatically complete the temperature rise test of two transformers of 2500KVA and below with one key connection.
The experimental device is equipped with a transformer working voltage regulation system and an operating current regulation system, which automatically regulate the transformer to operate at its rated state.
The test device integrates a high-voltage switching device and a low-voltage high current switching device, which automatically switches to the operating state and the thermal resistance measurement state according to the test process, and completes the test process automatically.
The experimental system integrates four sets of DC resistance testing modules and two sets of precision power analyzers to accurately measure system parameters and form detailed experimental records.
The experimental system is equipped with 16 precision thermometers to monitor the temperature of the environment, oil level, radiator inlet and outlet of two transformers, display the temperature rise parameters of each part, and load them into the test record,
The testing system is equipped with an LED display screen, which can indicate the testing status at any time during the testing process.
One click automatic completion of temperature rise test process and automatic issuance of test report.
 The experimental device has a communication interface that enables digital management of information technology and interaction with cloud platform management systems

Technical parameter

Test equipment unit

model number

technical parameter

DC resistance test unit

HB5851

Test current automatic: 5mA, 40mA, 300mA, 1A,5A,10A

Measurement range and accuracy: 5mA:5.0Ω~50KΩ±(0.5%+2 )、40mA:500mΩ~2500Ω±(0.2%+2 )、200mA:100mΩ~50Ω、1A:5mΩ~10Ω、5A:2mΩ~20Ω、10A:0.5mΩ~800mΩ

Minimum resolution 0.1μΩ

power analyzer

HB2000

Measuring voltage range: 50V,100V,250V,500V (phase voltage), voltage measurement error: ±(0.05% reading + 0.05% range)

range of current: 1A,5A,10A,20A,50A,100A, current measurement error: ±(0.05% reading + 0.05% range)

Intermediate transformer

YS-100

Rated capacity: 100kVA

Automatic compensation capacitor bank

HB2819W

Rated capacity: 300kvar

Precision high voltage current transformer

HL28-200

Current ratio: 5-300A/5A, measurement accuracy: 0.05 class

Precision high voltage current transformer

HJ28-12

Rated voltage ratio: 15.10/0.1 (kV) 0.05 class

High current switching device

HB6321

Rated current: 5000A

Multi-channel temperature recorder

HB6301

Sensor road: 16, measurement range: 0 – 200℃, measurement accuracy: 0.5℃

Environmental test oil cup

 

0.2-1.2 meters

Test control

HB2819Z-6

Automatic test switching and test range switching of each project, low-voltage short-circuit voltage measurement, other electrical control, data communication and safety protection system.

Computer systems and software

HB2819GL-6

Test system login, test personnel management, test sample identification, test item setting, test data setting, project switching, status reading, data uploading, environmental parameter reading and judgment.

Device structure and accessories

HB2819ZN-6

Equipment carrying, high voltage electric switch switching, low voltage electric switch switching, outgoing car drive, high voltage electrical connection, sealing structure.

FAQ
Q: What are the advantages compared to traditional transformer temperature rise testing devices?
A:
Compared with traditional low-efficiency, high-energy-consumption temperature rise test devices (e.g., resistive load banks with low efficiency), it has obvious competitive advantages:
 
  1. High efficiency & time-saving: Adopts high-efficiency load modules and intelligent temperature control algorithms, the temperature rise equilibrium time is shortened by 30%~40%, greatly improving the efficiency of factory batch testing;
  2. Energy-saving & low consumption: The load module efficiency is ≥95%, which reduces energy loss by 40%~50% compared with traditional resistive load devices (especially suitable for long-term temperature rise tests of large transformers);
  3. High precision & reliable data: Uses high-precision PT100 sensors and digital signal processing (DSP) technology, temperature measurement accuracy up to ±0.1℃, and data can be traced to national metrology standards;
  4. Intelligent automation: Supports one-click start of temperature rise tests, automatic load regulation, automatic judgment of temperature equilibrium, and unattended operation; the software automatically records data and generates standard reports;
  5. Strong compatibility: Compatible with oil-immersed, dry-type, and special transformers of different voltage levels and capacities; supports both no-load and load temperature rise tests;
  6. Safe & stable: Equipped with overcurrent, overvoltage, overtemperature, and short-circuit protection functions; the load module has overload capacity (120% overload for 1 hour) to cope with transformer inrush current.
Q: What is the core function and working principle of the Efficient Transformer Temperature Rise Test Device?
A:

It is a high-efficiency, high-precision testing instrument designed for measuring the temperature rise performance of power transformers, distribution transformers, dry-type transformers, and oil-immersed transformers. Its core function is to simulate the actual operating load of the transformer, accurately detect the temperature rise of windings, iron cores, oil (for oil-immersed transformers), and tank surfaces under long-term rated load or overload conditions, and verify whether it meets IEC 60076, IEEE C57, and GB 1094 standards.

Working principle: The device adopts high-efficiency load simulation technology (AC load bank or inductive load module) to output stable rated current to the transformer under test. It uses high-precision temperature sensors (PT100, thermocouple) to collect temperature data of key parts in real time, with a sampling rate of up to 100Hz. The embedded control system automatically controls the load output, maintains the test temperature stability, processes data in real time (calculates temperature rise value, equilibrium time), and generates a compliant test report. Compared with traditional devices, its "high-efficiency" is reflected in fast load response, short temperature rise equilibrium time (saving 30%~40% test time), and low energy consumption.

Know your supplier
Online store
On-time delivery rate
Response time
100.0%
≤4h
Company overview
Workplace: 1000m² Total staff: Highest Annual Export(usD): 300000000
Workplace: 1000m²
Total staff:
Highest Annual Export(usD): 300000000
Services
Business Type: Sales
Main Categories: Low Voltage Electrical Apparatus/Instrument meters/Production equipment/Tester/High Voltage Electrical Apparatus/Electrical fittings/Equipment Parts
Whole life care manager
Whole-life care management services for equipment procurement, use, maintenance, and after-sales, ensuring safe operation of electrical equipment, continuous control, and worry-free electricity consumption.
The equipment supplier has passed platform qualification certification and technical evaluation, ensuring compliance, professionalism, and reliability from the source.

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