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Comórtas idir Iomparáidí Mórthaca SF6 agus Iomparáidí Mórthaca Insaithe Solíde

Íocaíocht
Fós SF6 gas-insulated ring main units (RMUs) atá ag rialú an margaidh. Ach, is aitheanta go hidirnáisiúnta gur ceann de na príomghais ghlas é SF6. Chun comhshaoil agus laghdú ar seachtraí a bhaint amach, ní mór a úsáid a laghdú agus a réiteach. Tá solid-insulated ring main units (RMUs) tar éis teacht chun cinn na saincheisteanna a bhaineann le RMUs SF6 a réiteach agus roinnt gnéithe nua a chur i bhfeidhm.

1 Ring Mains Power Supply agus Ring Main Units (RMUs)
Tá an "urbanization" process ag cur brú níos mó ar chumas díolaim phoist. Iarratas níos mó uaireanta ar fhuinnimh ó dhá ( nó níos mó ) foinsí. Is féidir "radial power supply" system a bheith ina chúis dífhostaíochta ag lódaí cablacha, dúshláin trodlaíochta, agus neamhord i ndioghaíocht agus fás na gride. Ina ionad sin, is féidir "ring mains power supply" a thabhairt go hionraic do loadaí tábhachtacha, a dhéanann sé simplí a líne díolaim, a chabhraíonn le rithreán cabhlach, a laghdú ar riachtanais switchgear, a laghdú ar rátaí mealltanachta, agus a dhéanann aithint faillí níos éasca.

1.1 Ring Mains Power Supply
Is tionscadal é ring mains power supply ina n-imeachtaí teicneolaíochta dhá ( nó níos mó ) líne imeachta ó sheiceáilte éagsúla nó busbars éagsúla sa seiceáilte céanna chun aon láthair a chruthú don fhuinneamh. Leabharlann a bhfuil ann: gach feidhmeoireacht díolaim is féidir a íoc as an gcéad line ar an láimh clé nó an gcéad line ar an láimh dheas. Sin é, má tharlaíonn meallt ar an gcéad line ar bith, is féidir leanúint ar aghaidh le fuinneamh ón taobh eile. Cé go bhfuil sé ina chumhacht singil san ábhar, ginearálta gach feidhmeoireacht díolaim a bhaint amach na hionchasaithe cosúil le cumhacht dhá-líne, a chuireann go mór chun cinn an reilíobacht. Státáiltear i China go leanann an príomhchuid den ring mains connection sa cathrach "N-1 Security Criterion". Sin é, más N load ar an líne, nuair a tharlaíonn meallt ar aon load, is féidir an córas glacadh an load trasna, a chinntíonn go leanfaidh na "N-1" loads eile ar aghaidh ag fuinneamh slán gan a bheith as a chodladh nó a bheith as a chodladh.

1.2 Ring Mains Connection Methods

  • Standard Ring Connection:​ Supplied by a single source, forming a ring through the cables themselves, ensuring reliable power supply to all other loads when a section of cable fails.
  • Ring Connection from Different Busbars:​ This connection has two power sources, typically operated in open-loop, offering higher supply reliability and greater operational flexibility.
  • Single Ring Connection:​ Power sources are taken from different substations or two busbar sections. When any cable section in the network is under maintenance, it does not cause any load outage.
  • Double Ring Connection:​ Each load can receive power from an independent ring network, providing very high reliability.
  • Dual Source Double "T" Connection:​ Two cable circuits are connected from different busbar sections. Each load can draw power from both cables. This method essentially achieves no outage for dual-source users and is particularly suitable for certain critical users.

1.3 Ring Main Units (RMUs) and Their Features
RMUs refer to switchgear cabinets used for ring mains power supply. Cabinet types include load switches, circuit breakers, load switch + fuse combinations, combination apparatus, bus couplers, metering units, voltage transformers (VTs), etc., or any combination or extension thereof.

RMUs feature a compact structure, small footprint, low cost, easy installation, and short commissioning times, meeting the requirement for "equipment miniaturization". They are widely used in residential complexes, public buildings, small & medium enterprise substations, secondary switching stations, compact substations, and cable junction boxes.

1.4 RMU Types

  • Air-Insulated RMUs:​ Use air as the insulation medium. They have a large footprint and volume, and are susceptible to environmental influences.
  • SF6 RMUs:​ Use SF6 gas as the insulation medium. The main switch is enclosed within a sealed metal shell filled with SF6 gas, with the operating mechanism located outside the shell. Due to the sealed enclosure, they are unaffected by the external environment. Their volume is significantly smaller than standard air-insulated RMUs, making them the most commonly used type currently.
  • Solid-Insulated RMUs:​ Use solid insulation materials as the main insulation medium. The switch and all live parts are encased or potted with insulating materials like epoxy resin. Because the safe phase-to-phase and phase-to-ground insulation distances inside the switch are reduced, their size and volume are similar to SF6 RMUs. They produce no SF6 emissions and achieve true maintenance-free operation.

2 Usage Limitations of SF6 RMUs
SF6 is a major contributor to atmospheric greenhouse effects. However, SF6 possesses ideal electrical properties (excellent insulation, arc-quenching, and cooling performance), strong electronegativity, good thermal conductivity and stability, is reusable, insensitive to ambient conditions (humidity, pollution, high altitude), and enables compact cabinet designs. Consequently, it is widely used as an insulation and arc-quenching medium in electrical equipment. SF6 consumption is highest in the power industry; statistics indicate that 80% of the SF6 gas produced annually is used in electrical equipment.

The United Nations Intergovernmental Panel on Climate Change (IPCC) and the US Environmental Protection Agency (EPA) both classify SF6 as an extremely harmful and impactful greenhouse gas. The EU F-Gas Regulation (2006) stipulates: except for power switchgear where no viable alternative exists, the use of SF6 is prohibited in most fields.

Furthermore, SF6 RMUs are complex to use and require substantial investment, necessitating many auxiliary devices:

  • Purchase SF6 Leakage Monitoring Equipment:​ Used for SF6 gas leak detection, monitoring SF6 concentration and oxygen content, detecting trace moisture, etc.
  • Equip SF6 Recovery Units:​ By-products like SF4 are generated within the gas compartment during the SF6 arc-quenching process. Therefore, at end-of-life, not only must the remaining SF6 gas be recovered, but the residual toxic by-products require special treatment.
  • Configure SF6 Gas Purification Equipment:​ To purify and recycle the SF6 gas.
  • Install Ventilation Equipment in Substations.

When using SF6 RMUs, it is imperative to:

  • Minimize SF6 Leakage:​ SF6 RMUs use pressurized sealed cavities, but gas leakage is unavoidable. Performing switching operations when SF6 pressure is low results in low reliability, directly threatening operator safety and reducing equipment lifespan.
  • Before workers enter the substation, forced ventilation must be performed first, and they must wear special protective gear.
  • Operations and procedures are complex, requiring repeated training for relevant personnel.

3 Characteristics and Applications of Solid-Insulated RMUs
The potential environmental threat of SF6 RMUs limits their further development. Finding alternatives to SF6 has been a subject of research worldwide. Solid-insulated RMUs were first developed and introduced by Eaton Corporation (USA) in the late 1990s. During operation, they do not generate any toxic or harmful gases, have no environmental impact, offer higher reliability, and achieve true maintenance-free operation.

Solid-insulated RMUs refer to systems where primary conductive circuits—such as the vacuum interrupter, disconnector, earthing switch, main busbar, branch busbar—are individually or in combination enclosed with solid insulation materials like epoxy resin. They are encapsulated within fully insulated, sealed functional modules that can be further combined or expanded. Exterior surfaces of the modules accessible to personnel are coated with a conductive or semi-conductive shielding layer and can be directly and reliably earthed.

3.1 Characteristics of Solid-Insulated RMUs

  • Eco-Design:​ Does not use SF6 as insulation or switching medium. Instead, vacuum is used as the arc-quenching medium for switches, and environmentally friendly materials with no environmental impact (and which are recyclable) are used as the main insulation medium. Furthermore, the number of components is minimized to ensure low energy consumption during operation and fewer potential failure points.
  • Truly Maintenance-Free:​ Solid-insulated RMUs eliminate the SF6 pressure vessel. The internal insulation and arc-quenching of the switch body utilize a vacuum medium; external insulation uses solid dielectric materials like insulating cylinders. The insulating cylinder employs solid-casting technology, integrating the vacuum interrupter, main conductive circuit, and insulating supports into a single unit, sealed within a metal enclosure, unaffected by the external environment. Due to the fully insulated and sealed overall structure, and the absence of issues like SF6 leak detection, refilling, and waste disposal, true maintenance-free operation is achieved.
  • High Cost-Effectiveness:​ Although the initial investment for solid-insulated RMUs is slightly higher than for SF6 RMUs, the total life-cycle cost is significantly lower, as shown in Table 1. User considerations are increasingly comprehensive, encompassing not only the initial purchase price but also overall life-cycle costs, including safety risks, grid quality, cost control, and sustainability. The costs required for maintaining, refilling gas, handling leaks, and final recovery of SF6 RMUs during their lifespan are almost equivalent to the purchase cost. In contrast, solid-insulated RMUs involve one initial investment with essentially no subsequent costs. Therefore, from a long-term perspective, the economic efficiency of solid-insulated RMUs is far superior to that of SF6 RMUs.

Table 1: Life-Cycle Cost Comparison between SF6 RMUs and Solid-Insulated RMUs

Item

Content

SF6 RMU

Solid-Insulated RMU

Initial Investment

Purchase Cost

Low

Relatively High

Operating Environment

Equipment for SF6 gas monitoring, alarms, ventilation, etc.

Required

None

Maintenance

SF6 leak checks, gas refills, etc.

Required

None

Personnel Protection

Corresponding SF6 protective gear, etc.

Required

None

Training

Operating procedures, professional training, etc.

Complex

Simple

End-of-Life Processing Costs

Recovery of residual SF6 gas using specialized equipment

Required

None

 

Special treatment required for residual toxic SF6 by-products inside

Required

None

Greenhouse Gas Emissions

Significant SF6 emissions

Yes

None

Safety

Safety during switch operation when SF6 pressure is low, etc.

Low

High

Service Life

Issues like SF6 leakage affect operating and maintenance costs

Higher Long-Term Costs

 
  • Compact Structure:​ Designed to be as compact as possible while ensuring cabinet safety and ease of operation. Their footprint and volume are even smaller than SF6 RMUs, helping users save space and providing direct economic benefits.
  • Internal Arc-Resistant Design, Safer and More Reliable:​ For primary and secondary switchgear, significant damage due to internal arcing occurs at least once annually. Most solid-insulated RMUs incorporate internal arc-resistant design. When an internal arc occurs, its impact on the RMU is minimized as much as possible, ensuring safer and more reliable equipment operation.
  • Visualized Isolation Gap:​ Features a visual observation window for easily checking the contact status of the internal triple-position disconnector, providing visible isolation on-site and enhancing operator safety.
  • Smart Capabilities:​ Easier to implement distribution automation compared to SF6 RMUs. After installing a Distribution Terminal Unit (DTU) and communication devices, functions like status data acquisition and monitoring, "Four-Remote" functions (remote signaling, remote measurement, remote control, remote regulation), communication, self-diagnosis, and logging/reporting can be readily achieved.

3.2 Application Status
Currently, the widespread adoption of solid-insulated RMUs is constrained by their relatively higher price and complex manufacturing processes. Their process requirements exceed those of SF6 gas-insulated RMUs. If process techniques are inadequate, insulation risks, failure probabilities, and hazards may be higher than SF6 RMUs, necessitating strict quality control of raw materials and craftsmanship. Additionally, the wiring flexibility of solid-insulated RMUs can be limited, particularly for functional units like PT (VT) cabinets and metering cabinets, offering fewer connection options and limiting user choice, which also somewhat restricts the application and development of solid-insulated RMUs.

With continuous optimization of production structures and increasing standardization in product manufacturing, the product quality of solid-insulated RMUs is becoming more stable, and prices are gradually decreasing. Some countries offer incentives of 5%~10% for products that do not use SF6, to reduce its usage and emissions. This means users don't solely consider purchase costs in decision-making. We can also learn from international practices: prioritize the use of solid-insulated RMUs in environmentally sensitive projects and new projects (e.g., residential communities, public buildings, municipal construction), while gradually phasing out SF6 RMUs. Phase out and replace aging or operational SF6 RMUs according to their manufacturer-promised lifespan and provide subsidies to users adopting eco-friendly solid-insulated RMUs to support such products. As user environmental awareness grows and life-cycle cost considerations increase, the prospects for solid-insulated RMUs are broad.

4 Conclusion
Solid-insulated RMUs are technically equivalent to SF6 RMUs and possess some features that SF6 RMUs lack, such as no harmful gas emissions, true maintenance-free operation, and lower total life-cycle cost. They are increasingly garnering user attention and preference.

08/15/2025
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