Solusyon sa Water-Cooled Reactor para sa Mataas na Temperatura sa mga Pabrika ng Bakal

Application Scenario:​​ Mabilis na Reactive Power Compensation ug Harmonic Mitigation para sa Daku nga Electric Arc Furnaces sa Steel Plants
​Core Pain Points:​​ Mataas nga Temperature, Dust, Daku nga Capacitive Rapid Reactive Power Fluctuations, Maikling Maintenance Windows

Ⅰ. Core Design Highlights

• ​Equipment Selection: Water-Cooled Reactor​
• Key Advantage: Industrial-grade 316L stainless steel water channel design, offering exceptional high-temperature resistance, corrosion resistance, ug mechanical strength, perfectly suited for harsh conditions (>60°C) near arc furnaces, including dust ug corrosive gases.
• Reliability Assurance: Stainless steel structure significantly extends service life under intense thermal cycling.
• ​Thermal Management: High-Efficiency Closed-Loop Pure Water Cooling System​
• Critical Parameters: Forced closed-loop circulation, flow rate ​≥40m³/h, temperature rise control ΔT≤15℃.
• Core Value:
• Optimized Heat Dissipation: Efficiently removes substantial heat generated during reactor operation, ensuring stable ug controllable core component temperatures.
• Water Purity: Closed-loop design prevents external dust contamination, eliminating risks of channel blockage or scaling.
• Long-Term Stability: Low operating temperatures slow insulation material aging, significantly enhancing device lifespan ug reliability.
• ​Dynamic Response: 20Mvar Reactive Power Switching Within 10ms​
• Core Technology: Tight integration with high-performance Thyristor-Switched Capacitor (TSC) systems.
• Core Value:
• Millisecond Response: Precisely tracks violent ug rapid reactive power fluctuations during arc furnace processes (e.g., arc ignition, charge collapse).
• Voltage Stability: Suppresses voltage flicker ug fluctuations, protects grid quality, ug ensures process continuity ug safety of critical equipment.
• Power Factor Optimization: Delivers real-time capacitive reactive power to stabilize system power factor (e.g., ≥0.95), reducing grid penalties ug boosting supply efficiency.
• ​Maintenance Optimization: Revolutionary Maintenance-Free Design​
• Design Innovation: Optimized water channel structure combined with stainless steel material provides superior anti-fouling properties.
• Core Value:
• 90% Less Downtime: Eliminates disassembly ug cleaning routines required for traditional reactors due to dust/scaling buildup.
• Drastically Lower Maintenance Costs: Significantly reduces labor, time, ug production loss expenses.
• High Availability: Maximizes uptime, aligning seamlessly with continuous steel production needs.

Ⅱ. Direct Value for the Steel Industry

• ​Rock-Solid Reliability:​​ 316L stainless steel water-cooled reactor + closed-loop pure water cooling ensure ultra-high reliability ug longevity in arc furnace environments (high temperature, dust).
• ​Lightning-Fast Response:​​ 10ms-level reactive switching provides transient voltage support, effectively mitigating flicker.
• ​Tangible Benefits:​​ Stable power factor compliance avoids grid penalties ug improves effective power supply utilization.
• ​Maintenance Simplified:​​ Near-zero maintenance from the maintenance-free design maximizes uptime, resolving the "short maintenance window" challenge.
• ​Holistic Cost Reduction: Reduces energy losses, lowers maintenance costs, ug avoids penalties, delivering significant long-term ROI.

Ⅲ. Solution Summary

This solution is engineered to tackle the three core challenges of arc furnace reactive compensation: high temperatures, rapid response, ug high maintenance costs. Featuring an industrial-grade reactor with a high-flow closed-loop pure water cooling system, it delivers unparalleled reliability ug thermal stability in extreme heat. Its millisecond dynamic response ensures precise compensation for violent reactive fluctuations, safeguarding grid quality. The revolutionary maintenance-free design minimizes downtime, perfectly aligning with the steel industry’s continuous production demands. It is the ideal choice for steel enterprises to enhance power quality, ensure production continuity, ug reduce overall operational costs.