Solutions ng Water-Cooled Reactor para sa Mataas na Temperatura sa mga Pabrika ng Bakal

Application Scenario:​​ Mabilis na Kompyensasyon ng Reactive Power at Pagbawas ng Harmonics para sa Malalaking Electric Arc Furnaces sa Steel Plants
​Core Pain Points:​​ Mataas na Temperatura, Dust, Malaking Kapasidad ng Mabilis na Pagbabago ng Reactive Power, Maikling Maintenance Windows

Ⅰ. Core Design Highlights

• ​Equipment Selection: Water-Cooled Reactor​
• Key Advantage: disenyo ng tubig na may 316L stainless steel, nagbibigay ng mahusay na resistensiya laban sa mataas na temperatura, corrosion, at mekanikal na lakas, perpektong angkop para sa harsh na kondisyon (>60°C) malapit sa arc furnaces, kabilang ang dust at corrosive gases.
• Reliability Assurance: yari sa stainless steel na struktura na siyang nagpapahaba ng serbisyo nito sa ilalim ng intense na thermal cycling.
• ​Thermal Management: High-Efficiency Closed-Loop Pure Water Cooling System​
• Critical Parameters: porsyong pagcirculate, flow rate ​≥40m³/h, temperature rise control ΔT≤15℃.
• Core Value:
• Optimized Heat Dissipation: mabisa na nagrerelease ng sobrang init na nabubuo sa panahon ng operasyon ng reactor, nagse-secure ng stable at controllable na temperatura ng core components.
• Water Purity: closed-loop design na nagpapahintulot na maiwasan ang external dust contamination, nagpapawala ng mga risks ng channel blockage o scaling.
• Long-Term Stability: mababang operating temperatures na nagpapahaba ng buhay ng insulating material, nagpapataas ng device lifespan at reliability.
• ​Dynamic Response: 20Mvar Reactive Power Switching Within 10ms​
• Core Technology: tiyak na integration sa high-performance Thyristor-Switched Capacitor (TSC) systems.
• Core Value:
• Millisecond Response: eksaktong sumusunod sa matinding mabilis na pagbabago ng reactive power sa panahon ng proseso ng arc furnace (e.g., arc ignition, charge collapse).
• Voltage Stability: nagpapahina ng voltage flicker at fluctuations, nagprotekta sa kalidad ng grid, at nagse-secure ng patuloy na proseso at seguridad ng critical equipment.
• Power Factor Optimization: nagbibigay ng real-time capacitive reactive power upang istabilisahan ang system power factor (e.g., ≥0.95), nagpapababa ng grid penalties at nagpapataas ng supply efficiency.
• ​Maintenance Optimization: Revolutionary Maintenance-Free Design​
• Design Innovation: optimized water channel structure kasama ang stainless steel material na nagbibigay ng superior anti-fouling properties.
• Core Value:
• 90% Less Downtime: nagwawala ng disassembly at cleaning routines na kinakailangan para sa traditional reactors dahil sa dust/scaling buildup.
• Drastically Lower Maintenance Costs: siyang nagpapababa ng labor, oras, at production loss expenses.
• High Availability: nagpapataas ng uptime, nag-aalign seamlessly sa patuloy na steel production needs.

Ⅱ. Direct Value for the Steel Industry

• ​Rock-Solid Reliability:​​ 316L stainless steel water-cooled reactor + closed-loop pure water cooling ensure ultra-high reliability and longevity in arc furnace environments (high temperature, dust).
• ​Lightning-Fast Response:​​ 10ms-level reactive switching provides transient voltage support, effectively mitigating flicker.
• ​Tangible Benefits:​​ Stable power factor compliance avoids grid penalties and improves effective power supply utilization.
• ​Maintenance Simplified:​​ Near-zero maintenance from the maintenance-free design maximizes uptime, resolving the "short maintenance window" challenge.
• ​Holistic Cost Reduction: Reduces energy losses, lowers maintenance costs, and avoids penalties, delivering significant long-term ROI.

Ⅲ. Solution Summary

This solution is engineered to tackle the three core challenges of arc furnace reactive compensation: high temperatures, rapid response, and high maintenance costs. Featuring an industrial-grade reactor with a high-flow closed-loop pure water cooling system, it delivers unparalleled reliability and thermal stability in extreme heat. Its millisecond dynamic response ensures precise compensation for violent reactive fluctuations, safeguarding grid quality. The revolutionary maintenance-free design minimizes downtime, perfectly aligning with the steel industry’s continuous production demands. It is the ideal choice for steel enterprises to enhance power quality, ensure production continuity, and reduce overall operational costs.