Sistem na IEE-Business: Sistem Yakin da Makaranta don Inganci Masu Gida (Anti-Corrosion / High Overload Dry-Type System)

17yrs 700++ staff 108000m²+m² US$150,000,000+ China

Solution na Transformer mai Tsaye: System da Daidaito wajen Environments na Karkarfi (Anti-Corrosion / High Overload Dry-Type System)

1. Matsalolin da ake Bayyana

Karkarfin: Kimiyya, Metallurgy, Shipbuilding, Coastal Energy Facilities, kamar haka.
Matsalolin na Environment:

Naukali Mai Yawa: Naukali na yawan ruwa ko tsaye a kan ƙasa > 90% daga lokacin ɗaya zuwa lokacin baya.
Corrosive Attack: Samun abubuwa masu jirageni a cikin salt spray, acidic/alkaline gases (pH range 2-12), chemical vapors.
Operational Stress: Prosesai na production zai iya buƙata transformer a gudanar da muhimmanci a kan adadin da suka faɗa don lokaci ƙarin.
Physical Shock: Yadda ake buƙata shiga ƙasar da seismic risks (e.g., in coastal/industrial zones).

2. Gistansa Solution
An yi wannan solution musamman don taimakawa a kan environments na karkarfi na yawa, an yi amfani da cutting-edge material technology da structural reinforcement, ta bayyana triple-core protection: Exceptional anti-corrosion sealing, Robust dynamic overload capability, da Rugged mechanical shock/earthquake resistance. Wannan yana taimaka don samun transformer a yi aiki da rike, da dalilin da ba ta shafi shi ba a kan yanayin da suka sauraro.

3. Core Technology & Configuration Details

Specialized Protection - Building an Anti-Corrosion Barrier:

Winding Protection (Core Defense):

An yi amfani da vacuum casting/impregnation process with nano-SiO₂ particle modified epoxy resin.
Advantage: Nano-SiO₂ yana sanya density da hydrophobicity na resin, tana bayyana ultra-strong physical and chemical barrier wanda yake da damar da ita ce ya ƙare da moisture da corrosive media penetration.
Performance Certification: Winding salt spray corrosion resistance rating reaches ISO 12944-C5M (Marine/Very High Industrial Corrosion level).

Enclosure Protection (External Fortress):

Option 1 (Highest Protection): 316L Stainless Steel Enclosure. Tana bayyana damar da acids, alkalis, da chloride corrosion.
Option 2 (Cost-Effective): High-Quality Carbon Steel Enclosure + High-Performance Fluorocarbon Spray Coating (FEVE or PVDF).
Protection Capability: The enclosure protection system withstands acidic/alkaline chemical attacks within pH 2 to 12, perfectly suited for demanding scenarios like chemical plants and acid cleaning workshops.

Dynamic Overload Capability - Ensuring Production Resilience:

An yi amfani da Class H (180°C) insulation system, substantially increasing thermal performance margin.
Key Performance: Allows the transformer to operate safely and continuously under 120% rated load for at least 2 hours.
Temperature Rise Control: Advanced cooling design and temperature control systems ensure the hottest spot temperature rise of the windings is strictly controlled to < 115K during such overload periods, preventing accelerated insulation aging.

Structural Reinforcement - Withstanding Physical Shock:

Overall structure features seismic reinforcement design.
Certification Standard: Certified according to IEC 60076-11 standard.
Seismic Capability: Withstands horizontal ground acceleration up to 0.3g, ensuring structural integrity and functional safety in seismically active zones or industrial environments with strong vibrations.

4. Summary of Solution Benefits

Extreme Corrosion Resistance: Nano-enhanced winding protection + high-performance enclosure enables ultra-long service life in salt spray, high humidity, and chemically corrosive environments.
Resilient Power Supply: Class H insulation coupled with precise temperature control gives the transformer strong temporary overload capacity, adapting to fluctuating industrial production demands.
Robust & Durable: Professional seismic design ensures stable operation under vibration and earthquake threats, reducing unplanned downtime risk.
Safe & Reliable: Multi-layer protection design effectively isolates environmental threats, significantly reducing insulation failure risk, and safeguarding personnel and equipment.
Reduced Maintenance Cost: Exceptional protection characteristics greatly reduce environment-driven maintenance needs, lowering total lifecycle cost.

5. Validation Case - Successful Implementation at a Coastal Refinery

Scenario: A large coastal refinery project with long-term ambient humidity up to 95% and strong salt spray corrosion.
Application: Dry-type transformer designed according to this solution.
Operational Performance: Over 10 years of continuous operation, the transformer winding insulation resistance remained consistently stable at levels exceeding 5000 MΩ.
Conclusion: This case empirically demonstrates the solution's superior protective efficacy and long-term insulation reliability in extreme high-humidity, high-corrosion industrial environments.