Solusyon ng Dry-Type Transformer: Nagdedikadong Sistema para sa Mga Mataas na Pangangailangan ng Industriya (Anti-Corrosion / Mataas na Overload na Dry-Type System)

17yrs 700++ staff 108000m²+m² US$150,000,000+ China

Solusyon ng Dry-Type Transformer: Dedicadong Sistema para sa Mga Industriyang Nangangailangan ng Masiglang Kapaligiran (Anti-Corrosion / Mataas na Overload na Dry-Type System)

1. Kinakaharap na Hamon

Mga Industriya: Kimika, Metallurgy, Shipbuilding, Coastal Energy Facilities, atbp.
Panganib sa Kapaligiran:

Ekstremong Mataas na Humidity: Tuloy-tuloy o mahabang panahon na ambient relative humidity > 90%.
Corrosive Attack: Kasama ang masiglang corrosive media tulad ng salt spray, acidic/alkaline gases (pH range 2-12), chemical vapors.
Operational Stress: Ang mga proseso ng produksyon ay maaaring magkailangan ng transformers na matitiis ang malaking pagbabago sa kanilang rated load capacity para sa maikling panahon.
Physical Shock: Kailangang matitiis ang vibration ng planta at seismic risks (halimbawa, sa coastal/industrial zones).

2. Buod ng Core Solution
Itinayo nang espesyal upang matitiis ang ekstremong industriyang kapaligiran sa itaas, ang solusyon na ito ay naglalaman ng pinakamodernong teknolohiya ng materyales at structural reinforcement, nagbibigay ng triple-core protection: Exceptional anti-corrosion sealing, Robust dynamic overload capability, at Rugged mechanical shock/earthquake resistance. Ito ay nag-uugnay sa matagal, ligtas, at mapagkakatiwalaang operasyon ng transformer sa labis na kondisyon.

3. Core Technology & Configuration Details

Specialized Protection - Building an Anti-Corrosion Barrier:

Winding Protection (Core Defense):

Gumagamit ng vacuum casting/impregnation process kasama ang nano-SiO₂ particle modified epoxy resin.
Advantage: Ang nano-SiO₂ ay siyentipikal na pinaigting ang density at hydrophobicity ng resin, nabubuo ng ultra-strong physical at chemical barrier na efektibong nagbabara ng moisture at corrosive media penetration.
Performance Certification: Winding salt spray corrosion resistance rating reaches ISO 12944-C5M (Marine/Very High Industrial Corrosion level).

Enclosure Protection (External Fortress):

Option 1 (Highest Protection): 316L Stainless Steel Enclosure. Nagbibigay ng excellent resistance sa acids, alkalis, at chloride corrosion.
Option 2 (Cost-Effective): High-Quality Carbon Steel Enclosure + High-Performance Fluorocarbon Spray Coating (FEVE or PVDF).
Protection Capability: Ang enclosure protection system ay matitiis ang acidic/alkaline chemical attacks within pH 2 to 12, perpekto para sa demanding scenarios tulad ng chemical plants at acid cleaning workshops.

Dynamic Overload Capability - Ensuring Production Resilience:

Naglalaman ng Class H (180°C) insulation system, substantially increasing thermal performance margin.
Key Performance: Pinapayagan ang transformer na ligtas at patuloy na gumana under 120% rated load for at least 2 hours.
Temperature Rise Control: Advanced cooling design at temperature control systems sigurado na ang pinakamainit na spot temperature rise ng windings ay strict na kontrolado sa < 115K during such overload periods, preventing accelerated insulation aging.

Structural Reinforcement - Withstanding Physical Shock:

Ang overall structure ay may seismic reinforcement design.
Certification Standard: Certified according to IEC 60076-11 standard.
Seismic Capability: Matitiis ang horizontal ground acceleration up to 0.3g, ensuring structural integrity and functional safety in seismically active zones or industrial environments with strong vibrations.

4. Summary ng Mga Benepisyo ng Solusyon

Extreme Corrosion Resistance: Nano-enhanced winding protection + high-performance enclosure nagbibigay ng ultra-long service life sa salt spray, high humidity, at chemically corrosive environments.
Resilient Power Supply: Class H insulation coupled with precise temperature control gives the transformer strong temporary overload capacity, adapting to fluctuating industrial production demands.
Robust & Durable: Professional seismic design ensures stable operation under vibration and earthquake threats, reducing unplanned downtime risk.
Safe & Reliable: Multi-layer protection design effectively isolates environmental threats, significantly reducing insulation failure risk, and safeguarding personnel and equipment.
Reduced Maintenance Cost: Exceptional protection characteristics greatly reduce environment-driven maintenance needs, lowering total lifecycle cost.

5. Validation Case - Successful Implementation sa isang Coastal Refinery

Scenario: Isang malaking coastal refinery project na may long-term ambient humidity up to 95% at strong salt spray corrosion.
Application: Dry-type transformer na disenyo ayon sa solusyon na ito.
Operational Performance: Sa loob ng higit sa 10 taon ng continuous operation, ang transformer winding insulation resistance remained consistently stable at levels exceeding 5000 MΩ.
Conclusion: Ang case na ito ay empirical na nagpapakita ng superior protective efficacy at long-term insulation reliability ng solusyon sa extreme high-humidity, high-corrosion industrial environments.