
Background
During urban power grid upgrades, limited land resources present a core challenge. Traditional GIS equipment occupies significant vertical space due to the separate structures of current transformers (CTs) and grounding switches, becoming a bottleneck in substation miniaturization design.
Solution: Modular Integrated Design
This solution innovatively deeply integrates CT functionality into the grounding switch operating mechanism, achieving spatial reuse and performance breakthroughs:
- Space-Efficient Reuse:
- Embedded CT Coil: Removes the traditional standalone CT insulator, embedding high-precision measurement coils directly within the inner cavity structure of the grounding switch's insulated operating rod.
- GIS Enclosure Magnetic Circuit Closure: Breakthrough utilization of the GIS equipment's high-strength metal enclosure itself as the core low-resistance path for CT magnetic flux, forming a complete closed magnetic circuit. Vertical space occupation is significantly reduced.
- Precise Magnetic Circuit Compensation:
- Dual-C Laminated Silicon Steel: To address potential magnetic field distribution non-uniformity caused by non-axisymmetric equipment structure (estimated linearity deviation ≤5%), the core employs dual-C type 0.23mm high-permeability silicon steel sheet laminated modules.
- Directed Magnetic Flux Guidance: The symmetric C-shaped structure design precisely compensates for magnetic circuit asymmetry, ensuring current measurement linearity deviation remains stable at ≤0.5% under both steady-state and transient conditions (up to 40kA peak), meeting Class 0.2S accuracy requirements.
- Contact Synchronization Monitoring:
- Dual Hall-Effect Sensor Synchronization: High-sensitivity Hall-effect sensor arrays are embedded at key transmission nodes of the grounding blade's power linkage.
- State Synchronized Output: Real-time collection of the blade's open/close mechanical position status, achieving high-precision time synchronization (timestamp alignment accuracy ≤1ms) with the phase current signal output from the CT.
Core Scenario Value: Urban Compact GIS Substations
- Spatial Compression Breakthrough: Equipment vertical structure depth reduced by 1.2 meters directly, driving overall substation layout optimization. Average substation footprint successfully reduced by 30% (e.g., 220kV GIS distribution area).
- Lifespan Consistency Design: Integrated structure simplifies the transmission chain. CT and grounding switch share core moving parts (e.g., operating rod bearing system). Validated over 10,000 full-capacity open/close operation cycles, achieving synchronized mechanical lifespan targets.
- Intelligent O&M Enablement: Highly reliable millisecond-level synchronization of Hall position signals and CT data provides unprecedented device-level data support for analyzing grounding switch operation transient currents and assessing arc reignition risks.
Summary of Technical Advantages
Dimension
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Traditional Solution
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This Integrated Solution
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Key Improvements
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Equipment Structure
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CT and grounding switch independent
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Embedded CT in operating rod, reused enclosure magnetic circuit
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Vertical height reduced by 1.2m
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Footprint
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Large base footprint
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Optimized overall layout
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Saves 30% area
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Measurement Performance
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Susceptible to proximity effects
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Dual-C silicon steel compensates asymmetric magnetic field
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Steady/Transient accuracy ≤0.5%
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Lifespan Coordination
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Independent parts, unsynchronized lifespan
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Shared transmission chain, optimized design
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Synchronized operational lifespan to 10,000 cycles
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Condition Monitoring
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Position and current monitoring separate
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Hall sensors provide real-time synchronized phase data
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Provides millisecond-level operational transient data
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