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Integrated Transformer Comprehensive Test Device

  • Integrated Transformer Comprehensive Test Device

Key attributes

Brand Xinyouxiang
Model NO. Integrated Transformer Comprehensive Test Device
Rated normal current 5000A
Series HB28BZ
Description

Features

The experimental system can detect distribution transformers, American style box type substations, and European style box type substations.
One wiring can complete testing projects such as direct resistance, transformation ratio, on load switch, no-load test, load test, induction withstand voltage, temperature rise test, etc. It can also perform automatic tests such as insulation, dielectric loss, power frequency withstand voltage, zero sequence impedance, etc.
The testing system is equipped with a 20kV high-voltage switching device and a 5000A high current fast short-circuit switching device, which can automatically complete no-load, load, zero sequence impedance, and temperature rise tests. The high-voltage output device can be extended for easy wiring of the test sample.
The experimental system is equipped with a dedicated error testing device, which can quantitatively analyze testing errors and obtain accurate test results
The experimental system has an LED Chinese character display protection screen, which can display the system's working status at any time to ensure the safety of the testing personnel
The experimental system has information technology capabilities and completes data exchange through grid and cloud platform management system connection.

Class C test equipment

Model

Technical parameters

DC resistance testing unit

HB5851

Automatic current testing: 5mA, 40mA, 200mA, 1A,5A,10A

dielectric loss testing unit

HB5805

Output voltage: 100V,250V,500V,1000V,2500V,5000V Short-circuit current: 5mA

voltage ratio group testing unit

HB7601

Range: Capacitance: 3pF~60000pF, Dielectric loss: 0~10%, Ratio: 1-3000 Measurement accuracy: Capacitance: ±(1%× reading + 1pF), Dielectric loss: ±(1%× reading + 0.0004), Ratio: Class 0.2

Impedance test unit

HB6605

Range: Capacitance: 3pF~60000pF, Dielectric loss: 0~10%, Ratio: 1-3000 Measurement accuracy: Capacitance: ±(1%× reading + 1pF), Dielectric loss: ±(1%× reading + 0.0004), Ratio: Class 0.2

test unit power analyzer

HB2000

Measurement Range: 0.9 to 10,000; Measurement Accuracy: ±0.2%

short-circuit power tester

HB2813

Voltage Measurement Ranges: 50V,100V,250V,500V (phase voltage); Voltage Measurement Error: ±(0.05% reading + 0.05% range); Current Measurement Ranges: 1A,5A,10A,20A,50A,100A; Current Measurement Error: ±(0.05% reading + 0.05% range)

three-phase sinusoidal frequency conversion test power supply

HB28YZ

Voltage Measurement Error: ±(0.2% reading + 0.2% range); Current Measurement Error: ±(0.2% reading + 0.2% range); Power Measurement Error: ±(0.5% reading + 0.5% range)

test transformer

YDQ-10/50

Rated Capacity: 30kVA; Output Voltage: 600V,850V; Output Frequency: 50-200 Hz

voltage divider

FC-50

Rated Capacity: 10kVA; Output Voltage: 50kV

high-voltage peak meter

HB2601

Rated Voltage: 50kV with 1.5% measurement accuracy

compensation capacitor bank

HB2819W

Measurement Range: 0-50kV with 1% precision

electric high-current switch

HB29GK3

Rated Voltage: 690V; Compensation Capacity: 260kvar

electric disconnect switch

HB29GK2

Rated Current: 5000A (3-phase)

ground conduction resistance tester

HB5878

Rated Voltage: 10kV; Rated Current: 200A (10A auxiliary contacts)

single-phase current source

HB2819Z-1

Automatic test currents: 200mA, 1A,5A,10A.10A:0.5mΩ~800mΩ (5A): 2mΩ~20,1A:5mΩ~10Ω

control system

 

Features automatic testing switching, measurement range adjustment, low-voltage short-circuit voltage measurement, compensation control, data communication, and safety protection systems.

computer-based system and software

HB2819GL-1

Test system login, test personnel management, test sample identification, test item setting, test data setting, project switching, status reading, data uploading, environmental parameter reading and judgment.

equipment structure and accessories

HB2819ZN-1

Equipment carrying, high voltage electric switch switching, low voltage electric switch switching, outgoing car drive, high voltage electrical connection, sealing structure.

 

Frequently asked questions

 It is a high-integration, multi-functional precision testing instrument designed for comprehensive electrical performance detection of power transformers, distribution transformers, oil-immersed transformers, and dry-type transformers. Its core function is to integrate 8+ key test items into one device, realizing one-stop testing of transformer winding DC resistance, turns ratio & connection group, no-load/load loss, insulation resistance, withstand voltage, OLTC dynamic performance, and optional winding deformation (FRA) test, without repeated wiring.

Working principle: Connect the device to the transformer’s high-voltage side, low-voltage side, neutral point, and control circuit once. The embedded industrial computer controls the relay matrix to automatically switch test circuits, outputs standard test signals (high voltage/large current), collects real-time data through a 16-bit high-speed ADC sampling module, processes data with DSP digital signal processing technology, and compares it with IEC 60076, IEEE C57, and GB 1094 standards to generate a compliant and traceable test report. It integrates multiple test functions to avoid the trouble of switching between split instruments, greatly improving testing efficiency.

It requires professional operation by trained electrical engineers, with key requirements in line with international electrical operation specifications:
  1. Pre-operation preparation: Ensure the transformer under test is fully powered off, discharged, and grounded; clean the transformer’s test terminals to remove oxide layers, dust, and oil stains to avoid contact resistance affecting test results;
  2. Wiring specifications: Use high-quality copper cables with appropriate cross-sectional area (≥4mm² for small current tests, ≥16mm² for large current tests); strictly follow the wiring diagram to connect, avoiding reverse connection of high-voltage/low-voltage sides and poor grounding;
  3. Operation steps: Select test items on the touch screen → Set transformer parameters (capacity, rated voltage) → Start automatic testing → Monitor test progress in real time → After completion, export PDF/Excel test reports;
  4. Safety precautions: During withstand voltage testing, set up safety fences and warning signs around the transformer and device; no personnel are allowed to approach the high-voltage test area; stop the test immediately if abnormal sparks, noises, or alarms occur.

Know your supplier

Online store
On-time delivery rate
Response time
100.0%
≤4h
Company overview
Workplace: 1000m² Total staff: 100 Highest Annual Export(usD): 300000000
Services
Business Type: Sales
Main Categories: Medium and High Voltage Switchgear/Low Voltage Electrical Components/Instrument Transformers and Sensors/Transformer and Switchgear Parts/Construction Equipment and Tools/Electrical Manufacturing and Factory Automation/Cable Accessories/Electrical Panel and Controlgear/Power Quality Equipment
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