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36kV Silicone Rubber Pin Composite Insulator

  • 36kV Silicone Rubber Pin Composite Insulator

Key attributes

Brand HAIVO
Series FPW
Rated Voltage (kV) 12-36kV
Specified Mechanical Load (kN) 5kN
Spacing H (mm) 248-393mm
Description

Product Overview

11kV silicone rubber pin composite insulators are essential components for low and medium voltage power distribution systems, designed to provide reliable mechanical support and electrical insulation for overhead lines. Manufactured by HAIVO, these pin type composite insulators integrate high-quality silicone rubber housing, modified ECR fiberglass reinforced epoxy resin core rods, and precision-crimped end fittings into a single robust unit.

Our 11kV composite pin insulators are engineered to operate flawlessly in rated voltages up to 36kV, delivering superior performance compared to traditional porcelain and glass insulators. They feature a compact, lightweight design that simplifies transportation and installation, while their exceptional hydrophobicity and anti-pollution properties ensure long-term reliability in harsh environmental conditions. All products comply with IEC 61952:2008, ANSI, GB, and other international standards, guaranteeing consistent quality for global power infrastructure projects.

Technical Specifications

Model

Rated Voltage (kV)

Specified Mechanical Load (kN)

Spacing H (mm)

Arcing Distance (≥mm)

Minimum Creepage Distance (mm)

Lightning Impulse Withstand Voltage (≥kVp)

Wet Power Frequency Withstand Voltage (≥kVr.m.s.)

FPW-12/5

12

5

248

195

315

100

45

FPW-12/5

12

5

228

195

315

100

45

FPW-15/5

15

5

268

215

450

120

50

FPW-15/5

15

5

248

215

450

120

50

FPW-24/8

24

5

308

250

480

150

60

FPW-24/8

24

5

288

250

480

150

60

FPW-36/5

36

5

413

340

900

180

80

FPW-36/5

36

5

393

340

900

180

80

Core Performance Advantages

Superior Environmental Resistance

The silicone rubber pin insulators feature a one-piece injection-molded housing that exhibits excellent hydrophobicity and hydrophobic migration. This unique property allows water to bead up and roll off the surface, carrying away contaminants and significantly reducing the risk of pollution flashovers. The material also provides exceptional resistance to ozone, UV radiation, and extreme temperature fluctuations, ensuring a service life of over 30 years.

Exceptional Mechanical Strength

Our 11kV silicone rubber composite insulators utilize modified ECR fiberglass reinforced epoxy resin core rods with a tensile strength exceeding 1200MPa. These rods offer superior resistance to high temperatures, stress corrosion, and acid attack, while their excellent damping properties effectively absorb vibrations caused by wind and seismic activity. The end fittings are crimped using a voice-operated displacement crimper, resulting in high mechanical strength and minimal performance dispersion.

Advanced Sealing Technology

The connection points between the end fittings and core rods are fully encapsulated by the silicone rubber housing through high-temperature vulcanization, eliminating potential interface failures. An internal radial multi-seal structure further enhances sealing reliability, preventing moisture ingress and ensuring long-term internal insulation performance.

Target Applications

10kV to 36kV overhead power distribution lines

Substation busbar support and insulation

Rural electrification projects and grid modernization initiatives

Industrial power distribution systems in manufacturing facilities

Coastal and industrial areas with moderate pollution levels

Earthquake-prone regions requiring enhanced structural resilience

Customization & Bulk Supply Services

HAIVO offers comprehensive customization options to meet specific project requirements. We can adjust insulator dimensions, creepage distances, and mechanical load ratings to suit unique environmental and operational conditions. Available in standard red, gray, and white colors, we also provide custom color options upon request.

We maintain large inventory levels of standard 11kV pin composite insulators to support urgent project timelines, with flexible bulk order quantities to accommodate both small-scale installations and large infrastructure projects. Our dedicated logistics team ensures timely delivery to locations worldwide, with comprehensive packaging to prevent damage during transit.

Why Choose HAIVO

HAIVO is a leading manufacturer of high-quality composite insulators with decades of experience in the power industry. We operate state-of-the-art production facilities equipped with advanced manufacturing and testing equipment, ensuring every product meets the highest quality standards.

Our team of experienced engineers provides technical support throughout the project lifecycle, from initial design consultation to post-installation maintenance. We are committed to delivering cost-effective solutions without compromising on quality, making us the preferred supplier for power utility companies, electrical contractors, and infrastructure developers globally.

FAQs

What is the maximum operating temperature of these insulators?

Our silicone rubber composite insulators can operate continuously in temperatures ranging from -40°C to +120°C, making them suitable for use in most climate zones.

Do these insulators require regular maintenance?

No, these insulators are virtually maintenance-free. Their self-cleaning hydrophobic surface eliminates the need for periodic washing, significantly reducing operational costs.

Can you provide test reports for your products?

Yes, we provide comprehensive test reports including mechanical strength tests, electrical performance tests, and aging tests for all our insulators.

Know your supplier

Online store
On-time delivery rate
Response time
100.0%
≤4h
Company overview
Workplace: 1240m² Total staff: Highest Annual Export(usD): 9630000
Services
Business Type: Manufacture/Sales
Main Categories: Medium and High Voltage Switchgear/Cable Accessories/Lightning Protection and Electrical Insulation/Substations and E-Houses/Electrical Panel and Controlgear/Grid Care and Automation
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