HRC Fuse (High Rupturing Capacity Fuse) and its Types

What is a High Rupturing Capacity (HRC) Fuse?

A High Rupturing Capacity (HRC) fuse is a type of protective device used in electrical systems to safeguard against overcurrent and short-circuit faults. It is engineered to safely interrupt high-magnitude fault currents without causing damage to surrounding equipment or itself. HRC fuses can reliably handle and clear large fault currents, typically up to 80 kA or higher, while eliminating risks of explosion or fire.

An HRC fuse contains a fuse element designed to safely carry short-circuit currents for a specified duration. If the fault is cleared within this period, the fuse remains intact; otherwise, the element melts and disconnects the circuit from the power supply, ensuring circuit safety.

While glass is a commonly used material for HRC fuse bodies, it is not the only option—other chemical compounds may be employed depending on specific requirements. The external enclosure of an HRC fuse is fully airtight to protect internal components from environmental factors. A key limitation of semi-enclosed HRC fuses is their lower and less predictable breaking capacity compared to fully enclosed types.

HRC Fuse with Tripping Device

When a fuse blows due to a fault condition, it triggers the tripping device, causing the circuit breaker to actuate. The fuse body is made of ceramic material, with metallic caps fixed at each end, connected by a series of silver fuse elements.

One end of the fuse is equipped with a plunger that, under fault conditions, strikes the tripping mechanism of the circuit breaker to prompt it to operate and interrupt the circuit. The plunger is connected to the other end of the cap via a fusible link and a tungsten wire.

When a fault occurs, the silver fuse element blows first, and the current is transferred to the tungsten wire. The plunger's stroke is designed such that it does not eject from the fuse body during fault conditions.

Advantages of HRC Fuse with Tripping Device

Single-Phase Fault Protection in Three-Phase Systems：When a single-phase fault occurs in a three-phase system, the plunger trips the circuit breaker, opening all three phases simultaneously to prevent unbalanced single-phase power supply.
Cost Reduction for Circuit Breakers：By allowing the fuse to handle the primary interruption of fault currents, the circuit breaker only needs to account for the effects of short circuits, enabling the use of less expensive breaker models.
Reduced Fuse Replacement Frequency：The tripped circuit breaker can handle small currents, eliminating the need to replace the fuse frequently (except in cases of high-current faults).
High Breaking Capacity Range：Low-voltage HRC fuses are available with breaking capacities ranging from 16,000A to 30,000A at 400V (some models extend to 80kA to 120kA), widely used for overload and short-circuit protection in low-voltage distribution systems.

Types of HRC Fuse

NH Fuse
Din Type
Blade Contact

NH Type

NH fuses provide overload and short-circuit protection for low and medium voltage systems, serving as backup protection for motor starters and other equipment against short circuits and overloads. These fuses are lightweight and compact in size.

Din Type

DIN-type fuses are available with a wide range of rated currents, suitable for various applications and featuring specific performance characteristics under different temperature conditions. They can be used across different voltage levels and are applicable for transformer protection even in the absence of low-voltage (LV) secondary or backup protection. They exhibit excellent clearing capability for low overcurrent conditions and ideal short-circuit performance. DIN fuses are widely used in air and gas-insulated switchgear, mining, transformers, and feeder sectionalizing.

Blade Type

Also known as spade or plug-in fuses, blade-type fuses feature a plastic body with two metal caps for socket installation. Primarily used in automotive wiring for short-circuit protection, they are lightweight and have a low cutoff current. They also serve as backup protection for motors against short circuits. Available in various sizes, shapes, and current ratings (printed on the top), these fuses offer flexibility for different applications.

Advantages & Disadvantages
Advantages

Clears both high and low fault currents
Does not degrade with age
Operates at high speed
Provides reliable protective discrimination
Requires no maintenance
More cost-effective than other circuit-interrupting devices with the same rating
Ensures consistent performance
Fast fusing operation without noise or smoke

Disadvantages

Requires replacement after each operation
Heat generated by the arc may affect adjacent switches

Applications

Transformer Protection: Commonly used to safeguard transformers from overcurrent and short-circuit faults
Motor Protection: Serves as backup protection for motors against overloads and short circuits
Automotive Systems: Applied in automotive electrical systems to protect wiring and components
Motor Stators: Specifically designed for electrical fault protection in motor stators
Backup Protection: Functions as backup protection for various electrical equipment and systems
Low-Voltage Distribution Systems: Prevents and mitigates fault impacts in low-voltage networks
Industrial Applications: Used in diverse industrial settings to protect electrical circuits and equipment
Feeder Sectionalizing: Ensures reliability and safety in electrical distribution through feeder sectionalization
Air and Gas-Insulated Switchgear: Protects components within air and gas-insulated switchgear
Mining Operations: Provides circuit protection in mining environments

Final Thoughts

After evaluating the advantages and disadvantages of HRC fuses in low-voltage installations, their ease of replacement, high-speed short-circuit/overcurrent protection, and contribution to industrial power distribution stability and semiconductor protection are evident. In low-voltage systems, fuses and circuit breakers complement each other: HRC fuses can provide backup protection to circuit breakers with high breaking capacity.