
1. Gwọọ
ROCKWILL Electric na-ekwu ụdị YB Series Prefabricated (Compact) Substation gị, ebe a na-egosi aka ịkọwa nke ọma, ọtụtụ, ma na-akọrịta maka ọtụtụ asụsụ. E kere site na modularity, factory prefabrication, na intelligent integration, ihe a na-egosi aka ịkpata ahịa, ịkọnye oge dị ka ọhụrụ, ma na-enye usoro ọgụgụ dị ka ọchịchị. Ekwesịrị na enweghị standard international (IEC, CEI, GB, JB, DL) na enwe customization, ROCKWILL na-enye design complete, assembly, testing, na support services.
2. Overview Solution
YB Series Compact Substation na-egosi Medium Voltage (MV) switchgear, power transformers, na Low Voltage (LV) distribution equipment n'aka otu, factory-prefabricated enclosure. Enwere US-style na EU-style configurations, o ga-enye ọtụtụ ọnụ ọnụ (12kV, 24kV, 36kV, 40.5kV) na transformer capacities (up to 2500kVA standard, up to 20,000kVA for 40.5kV).
- Mee Nke Ọma:
- Rapid Deployment: Factory assembly na pre-commissioning na-egosi aka ịkọnye oge dị ka ọhụrụ na commissioning time compared to traditional substations.
- Space Optimization: Compact design ideal maka ọtụtụ ahịa nwere ọrụ.
- Operational Reliability: Factory-controlled production na-egosi aka ịkọwa nke ọma, stability, na long-term performance.
- Flexible & Customizable: Wide range of configurations, voltage levels, na enclosure options maka ịkọwa specific project requirements.
- Reduced Maintenance: Modular design allows for easy replacement of functional units.
- Cost-Effectiveness: Lower overall project lifecycle costs because of faster installation na reduced footprint.
- Compliance & Safety: Adheres to stringent international safety na performance standards.
3. Core Technical Features
- Modular Design: The substation is divided into independent, pre-tested functional modules:
- High Voltage (HV) Switchgear Compartment
- Transformer Compartment (Oil-immersed Hermetically-Sealed or Dry Type)
- Low Voltage (LV) Distribution Compartment
- Secondary System & Control Compartment
- Building Structure Module
- Benefit: Facilitates transportation, swift on-site assembly, na easy module replacement during maintenance.
- Factory Prefabrication & Integration:
- Core electrical equipment assembled, wired, na pre-commissioned in controlled factory conditions.
- Secondary systems integrated na pre-wired.
- Building structures precision-manufactured maka strength na environmental protection.
- Benefit: Guarantees quality consistency, reliability, na readiness for quick site energization.
- Intelligent Integration:
- Real-time monitoring of electrical parameters (current, voltage, temperature, etc.) via integrated sensors.
- Communication capabilities for remote monitoring, control, na data analysis.
- Predictive maintenance potential through operational data insights.
- Benefit: Enhances operational visibility, enables remote management, na improves reliability.
- Standardized Interfaces:
- Unified electrical na mechanical interfaces between modules.
- Benefit: Ensures compatibility, simplifies assembly, improves system stability, na allows potential integration of modules from other compliant manufacturers.
- Robust Enclosure Design:
- Double-layer structure with foam insulation maka thermal na sound protection.
- Wide range of material options for client selection:
- Aluminum Alloy
- Composite Board
- Stainless Steel
- Galvanized Steel
- Non-Metallic (Glass Fiber Reinforced)
- Standard Protection Grade: IP23 (compartments).
- Independently ventilated/compartments with auto thermal control (heaters/cooling in transformer compartment).
4. Applications
The YB Series Compact Substation is ideally suited for:
- Urban Grid Renovation & Expansion
- Residential Complexes, Hotels, High-Rise Buildings
- Industrial Plants & Large-Scale Construction Sites
- Commercial Centers
- Remote Area Power Supply
- Temporary Power Requirements
- Infrastructure Projects requiring fast-track deployment.
5. Environmental Specifications
- Ambient Temperature: -25°C to +40°C
- Relative Humidity: Average Monthly ≤ 95%; Average Daily ≤ 90%
- Max. Altitude: 2500m above sea level
- Environment: Non-corrosive, non-flammable atmosphere; minimal severe vibration.
6. Key Technical Parameters
|
Parameter
|
Unit
|
HV Switchgear
|
Transformer
|
LV Equipment
|
Notes
|
|
Rated Voltage
|
kV
|
12 / 24 / 36 / 40.5
|
(12/24/36/40.5)/0.4
|
0.4
|
|
|
Rated Current
|
A
|
≤ 1250 (40.5kV)
|
-
|
≤ 4000
|
HV: 630A (12/24/36kV)
|
|
Frequency
|
Hz
|
50 / 60
|
50 / 60
|
50 / 60
|
|
|
Rated Capacity
|
kVA
|
-
|
50 - 2500
|
-
|
1250 - 20,000 (40.5kV Tx)
|
| |
|
|
(Up to 20,000 40.5kV)
|
|
|
|
Power Freq. Withstand
|
kV
|
42/50/70/95 (HV)
|
42/50/70/95 (HV)
|
2.5 (LV)
|
Depends on Voltage Level
|
|
BIL
|
kV
|
75/125/170/185
|
75/125/170/185
|
-
|
Basic Impulse Level
|
|
Protection Grade
|
|
IP23
|
IP55 (Oil) / IP65 (Dry)
|
IP23
|
|
|
Dimensions
|
mm
|
Custom
|
Custom
|
Custom
|
Based on primary wiring schematic
|
7. Working Principles
- Power Conversion: Utilizes transformers maka step down incoming HV (e.g., 12-40.5kV) maka usable LV (e.g., 400V). Current transformers (CTs) scale currents maka measurement/protection.
- Power Distribution: Uses busbar systems within the LV compartment maka collect na distribute power maka outgoing circuits, controlled by switchgear (breakers, isolators).
- Protection & Control: Equipped with relay protection devices maka detect faults (short circuit, overload) na trip breakers. Automated control systems enable real-time monitoring na adjustment.
- Communication: Secondary systems transmit measurement, protection, na control signals internally. Network connectivity enables remote data transmission maka control centers maka SCADA integration.
8. Customization & Service
- Custom Solutions: ROCKWILL specializes maka providing tailored designs based on specific client requirements, including primary wiring schematics (e.g., Type B, Type D for 40.5kV).
- Comprehensive Support: Offers full solutions encompassing design, manufacturing, assembly, testing, na commissioning.
- After-Sales Service: Provides competent, trained field service representatives maka installation guidance, maintenance, repair, na warranty support.