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Customizable HV Prefabricated Substation original manufacturer -12kV to 40.5kV

  • Customizable HV Prefabricated Substation original manufacturer -12kV to 40.5kV

Key attributes

Brand ROCKWILL
Model NO. Customizable HV Prefabricated Substation original manufacturer -12kV to 40.5kV
Rated voltage 40.5kV
Rated normal current < 1250A
Rated frequency 50/60Hz
Rated capacity 1250 - 20000kVA
Series YB
Description
YB series Prefabricated Substation is a complete set of power equipment that integrates MV switchgear, transformer and LV distribution devices with standard wiring layout. This HV Prefabricated Substation is applicable for residential communities, hotels, large construction sites and high-rise buildings.
The Prefabricated Substation adapts to rated voltage 12kV / 24kV / 36kV / 40.5kV, 50Hz frequency and capacity up to 2500kVA, serving as ideal power transformation and distribution solution for various projects.

Technical Parameters

Main Designation Characteristics

  • The shell of the HV Prefabricated Substation adopts international advanced design and practical structure. Multiple shell materials are optional for the Prefabricated Substation, including aluminum alloy, steel composite plate, stainless steel and non-metallic glass fiber material.
  • The high voltage side of the HV Prefabricated Substation is equipped with load break switch or vacuum circuit breaker. The supporting transformer for the Prefabricated Substation can be hermetically-sealed oil type or dry type.
  • The box body of the Prefabricated Substation adopts double-layer structure with foam filling inside for heat insulation. Independent compartment layout is applied to HV and LV rooms. The transformer room of the HV Prefabricated Substation is fitted with automatic temperature controller, heater and cooling device.
  • Customized design and special specifications are available for the Prefabricated Substation as per customer requirements.

Service Environment

  • Ambient temperature: Max +40℃, Min -25℃
  • Relative humidity: Monthly average ≤95%, Daily average ≤90%
  • Operating altitude: Up to 2500m
  • Installation atmosphere: No obvious corrosive, flammable gas and vapor
  • No frequent severe vibration and impact

Main technical specifications:

12/24/36kV

Name Unit HV equipment Transformer LV Equipment
Rated voltage kV 12/24/36 (12/24/36)/0.4 0.4
Rated current A 630 3/75-150/3750 Less than 4000
Frequency Hz 50
Rated Capacity kVA 50-2500
Pfr withstand kV 42/50/70/9 2.5
BIL kV 75/125/170/185 —
Crust Protection Grade   IP23 Oil type 55; dry type 65 IP23
Appearance Dimensions mm According to primacy wiring circuit schema According to primacy wiring circuit schema According to primacy wiring circuit schema

Internal Physical Diagram of YB Prefabricated Substation

Prefabricated Substation(US-style, EU-style)12kV 24kV 36kV 40.5kV

40.5kV

Name Unit HV equipment Transformer LV Equipment
Rated voltage kV 40.5 40.5/12/0.69/0.4 12/6.3/0.69/0.4
Rated current A Less than 1250   Less than 4000
Frequency Hz 50
Rated Capacity kVA 1250-20000
Pfr withstand kV 70/95 42/2.5(Auxiliary)
BIL kV 170/185 75
Crust Protection Grade — IP23 Oil type 55; dry type 65 IP23
Appearance Dimensions mm According to primacy wiring circuit schema According to primacy wiring circuit schema According to primacy wiring circuit schema

Internal Physical Diagram of YB 40.5kV Prefabricated Substation

Prefabricated Substation(US-style, EU-style)12kV 24kV 36kV 40.5kV

Application Scenarios

This YB series HV Prefabricated Substation and Prefabricated Substation are widely used in urban residential districts, commercial hotels, high-rise buildings, industrial parks, construction sites, urban grid renovation and new energy power distribution projects, providing safe, compact and reliable power supply for civil and industrial power systems.

Main Primacy Wiring Circuit Schemas for Substation(40.5kV):

Wiring type A-40.5kV:

12kV 24kV 36kV 40.5kV Prefabricated Substation(US-style, EU-style).png

Wiring type B-40.5kV:

12kV 24kV 36kV 40.5kV Prefabricated Substation(US-style, EU-style).png

Note: we offer special customized products according to client’s requirement.

Wiring type C-40.5kV:

12kV 24kV 36kV 40.5kV Prefabricated Substation(US-style, EU-style).png

Wiring type D-40.5kV:

12kV 24kV 36kV 40.5kV Prefabricated Substation(US-style, EU-style).png

Note: we offer special customized products according to client's requirement.

Solutions - Prefabricated Substation

  • Complete Solution for 400 Units of Prefabricated Substations in Niger
    Rockwill delivered 400 prefabricated substations compliant with the IEC 62271-202 standard for the Nigerien Electricity Company (NIGELEC), covering the full capacity range from 250kVA to 1600kVA. By adopting a "factory prefabrication + on-site assembly" model, the construction timeline for a single station was compressed from 3 months to under 1 week. The equipment ensures stable operation under extreme conditions of 45°C high temperatures and heavy windblown sand, delivering over 80% savings in
  • Smart Operation & Maintenance Solution for Compact Substations
    1. Integrated Architecture with Edge-Cloud Collaboration Edge Layer: Deploy IoT sensors (e.g., wireless temperature sensors for switchgear monitoring, JN2201 inclination sensors with IP68/IP69K protection) to collect real-time data on equipment status (temperature, vibration, leakage) and environmental parameters (humidity, gas concentration). Cloud Platform: Centralize data storage and AI analysis for predictive maintenance and cross-site benchmarking.2. AI-Driven Predictive Maintenance Fault P
  • ROCKWILL YB Series Compact Substation Solution
    1. IntroductionROCKWILL Electric presents its advanced YB Series Prefabricated (Compact) Substation solution, designed to deliver safe, reliable, and efficient power distribution for diverse applications. Engineered with modularity, factory prefabrication, and intelligent integration, this solution optimizes space, reduces deployment time, and ensures long-term operational stability. Compliant with international standards (IEC, CEI, GB, JB, DL) and offering customization, ROCKWILL provides compl

Case Studies - Prefabricated Substation

  • Rockwill 400 Units Prefabricated Substation Case Study in Niger
    Riding the wave of electrification across West Africa, customized prefabricated substations are fully tailored to Niger’s extreme operating conditions of high heat, aridity and frequent sandstorms. Leveraging integrated and modular advantages, they effectively shore up urban and rural power supply weaknesses and solidify the foundation of national power grid modernization.01 Project Overview1.1 Project BackgroundNiger, a significant French-speaking nation in the Sahel region of West Africa, has

Related Blogs - Prefabricated Substation

  • Rockwill Compact Prefabricated Substations & Modular E-Houses: 18 Years of Excellence, Trusted Worldwide
    What makes Rockwill compact prefabricated substations trusted worldwide for 18 years? The answer lies in Rockwill's unwavering commitment to power equipment manufacturing since its founding in 2008. As a core pillar of Rockwill's comprehensive medium- and high-voltage product portfolio, Rockwill compact prefabricated substations and E-Houses leverage 18 years of R D and manufacturing expertise, achieving large-scale deployment in power grids, renewable energy, industrial, and infrastructure proj

Certifcations Prefabricated Substation

Frequently asked questions

Our standard warranty for the prefabricated substation is available within 10 years. The warranty covers manufacturing defects under correct installation and normal operation. Extended warranty terms can be further negotiated according to project requirements.

Yes. After the warranty expires, we still provide lifelong technical support and supply spare parts at a competitive price.

Multiple housing materials are optional, including aluminum alloy, steel composite plate, stainless steel and non-metallic glass fiber material.

Yes. Custom design and special specifications are supported, including primary wiring schemes, dimensions and special configurations according to customer project demands.

Know your supplier

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On-time delivery rate
Response time
100.0%
≤4h
Company overview
Workplace: 108000m² Total staff: 700+ Highest Annual Export(usD): 150000000
Services
Business Type: Design/Manufacture/Sales
Main Categories: Medium and High Voltage Switchgear/Power and Distribution Transformers/Instrument Transformers and Sensors/Lightning Protection and Electrical Insulation/Substations and E-Houses/Electrical Panel and Controlgear
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