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IEC Standard voltage regulator compliant for Industrial Manufacturing Industry 13.2kV 13.8kV 14.4kV 19.92kV

  • IEC Standard voltage regulator compliant for Industrial Manufacturing Industry 13.2kV 13.8kV 14.4kV 19.92kV

Key attributes

Brand ROCKWILL
Series RVR
Rated Voltage 7.62-34.5kV
Rated Current 50-546 A
Capacity 38-660 kVA
Rated Frequency 50/60 Hz
Description

The Rockwill RVR-1 is a single-phase oil-immersed automatic voltage regulator, fully designed to meet IEC voltage regulator specifications for industrial manufacturing environments. Built with an autotransformer as the core, it is equipped with an advanced RVR control unit that continuously samples real-time voltage and current signals from the distribution network via built-in potential and current transformers. By adopting a motor-driven on-load tap changer (OLTC), the RVR dynamically adjusts voltage output to match fluctuating load demands, ensuring stable and reliable power supply for critical industrial processes.

The RVR-1 delivers high-precision voltage regulation and maintains stable output in complex and changeable industrial power scenarios. It adjusts distribution line voltage across a wide boost and buck range through 32 fine steps, covering ratings from 13.2 kV to 19.92 kV for 60 Hz systems. 50 Hz voltage ratings (6 kV, 11 kV, 15 kV, 22 kV, 33 kV) are available on request.

Built with internal potential winding taps and an external ratio correction transformer, the voltage regulator adapts to multiple system voltage configurations commonly encountered in industrial facilities. The core and winding assembly are housed in a sealed, oil-immersed tank with self-cooled (ONAN) operation, providing thermal stability and dielectric strength for continuous service in harsh industrial environments.

The RVR-1 integrates built-in overload protection to safeguard against abnormal load conditions and coordinates with upstream protective devices for secure network integration. Its robust construction and intelligent control make it an ideal choice for industrial manufacturing facilities requiring consistent voltage quality to protect sensitive production equipment.

Key Features

  • On-load tap-changing autotransformer:Motor-driven OLTC enables voltage regulation under load without interrupting power supply, critical for continuous industrial processes

  • Advanced RVR digital controller:Continuously samples voltage and current via PT and CT inputs, automatically selecting the optimum tap position to stabilize output voltage across fluctuating industrial loads

  • Broad regulation range in fine steps:Multi-step tap changer provides wide boost and buck coverage with fine resolution, enabling precise voltage matching for sensitive manufacturing equipment

  • Oil-immersed robust construction:Sealed tank with mineral oil provides natural cooling, dielectric insulation, and corrosion protection for reliable operation in industrial environments with dust, moisture, and temperature extremes

  • Built-in overload protection:Safeguards against abnormal load conditions, coordinating with upstream protective devices for secure integration into factory power systems

  • Remote monitoring and communication:Optional GPRS or GSM module enables remote tap position monitoring, fault diagnostics, and parameter configuration, reducing on-site inspection in distributed industrial facilities

  • Flexible voltage configuration:Internal potential winding taps and external ratio correction transformer allow one regulator to serve multiple system voltages, simplifying inventory management for industrial users

  • IEC and IEEE compliant :Designed and tested in accordance with IEC 60076, IEC 60214, and IEEE C57.15

Technical Parameters

Voltage (kV) Current (A) Capacity (kVA) BIL (kV) Power Frequency Withstand Voltage (kV) Insulation Class
7.62

50 38 60/75 20 A
100 76



150 114



219 167



328 250



438 333



546 416



13.8 50 69 95/125 38
100 138



150 207



200 276



300 414



400 552



14.4 50 72 95/125 38
100 144



200 288



300 432



400 576



19.92 50 100 170/200

70
100 200



167 333



200 400



335 667



34.5 50 165 170/200

70
100 330



150 495



200 660



Standard Accessories

  • RVR digital regulator controller

  • Motor-integrated on-load tap changer with power supply

  • Tap position indicator with ADD-AMP adjustment

  • Nameplates and lifting lugs

  • Oil drain valve, sampling device, and oil sight gauge

  • High-creep bushings with NEMA connectors

Optional Accessories

  • External series surge arrester

  • Automatic pressure relief device

  • Control cabinet with removable front panel

  • Pole-type mounting brackets

  • Substation base for pad mounting

  • GPRS / GSM remote communication module

 

Application Scenarios

  • Manufacturing plants:Stabilizing supply voltage for CNC machinery, assembly lines, welding equipment, and other production equipment sensitive to voltage fluctuations

  • Industrial parks and economic zones:Centralized voltage regulation at the point of common coupling serving multiple factories with mixed load profiles

  • Chemical and petrochemical facilities:Maintaining voltage within tight tolerances for continuous process control systems, pumps, and compressors

  • Steel and metal processing:Compensating for voltage sags caused by large motor starting and arc furnace loads in heavy industrial environments

  • Automotive manufacturing :Ensuring consistent power quality for robotic assembly systems, paint lines, and precision testing equipment

  • Pharmaceutical and food processing :Protecting sensitive electronic controls and maintaining production line uptime through stable supply voltage

  • Mining and mineral processing: Voltage stabilization for crushers, conveyors, and grinding mills in remote mining locations with weak grid connections

Solutions - voltage regulator

  • Step Voltage Regulator Solutions for Enhancing Rural Distribution Network Stability and Efficiency
    Ⅰ. Technical Principle and Core Advantages1. Working PrincipleThe 32-step voltage regulator is a tap-switching type voltage regulation device that adjusts voltage by automatically switching the tap positions of series windings:Boost/Buck Mode: A Reversing Switch selects the relative polarity of the series and parallel windings, achieving a ±10% voltage regulation range.32-Step Fine Regulation: Each step adjusts the voltage by 0.625% (32 steps total), preventing abrupt voltage changes and ensurin

Case Studies - voltage regulator

  • Successful Case of 263 Units of 33kV Oil-immersed 32-step Voltage Regulator Controller Project in Bangladesh
    Successful Case of 263 Units of 33kV Oil-immersed 32-step Voltage Regulator Controller Project in Bangladesh01 Overall Project Overview1.1 Project BackgroundIn June 2024, 263 units of 33kV oil-immersed 32-step voltage regulator controller were officially delivered and applied to the Bangladesh Medium Voltage Distribution Network Upgrade Project. R&D and manufactured by Rockwill, these devices are used for voltage stability regulation, load fluctuation adaptation and power supply quality impr

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Certifcations voltage regulator

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Workplace: 108000m² Total staff: 700+ Highest Annual Export(usD): 150000000
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Business Type: Design/Manufacture/Sales
Main Categories: Medium and High Voltage Switchgear/Power and Distribution Transformers/Instrument Transformers and Sensors/Lightning Protection and Electrical Insulation/Substations and E-Houses/Electrical Panel and Controlgear
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