• Product
  • Suppliers
  • Manufacturers
  • Solutions
  • Free tools
  • Knowledges
  • Experts
  • Communities
Search


CT and Grounding Switch Magnetic Circuit Reuse Integrated Solution: Enabling Compact GIS Substation Construction

Rockwill
17yrs 700++ staff 108000m²+m² US$150,000,000+ China

Background
During urban power grid upgrades, limited land resources present a core challenge. Traditional GIS equipment occupies significant vertical space due to the separate structures of current transformers (CTs) and grounding switches, becoming a bottleneck in substation miniaturization design.

Solution: Modular Integrated Design
This solution innovatively deeply integrates CT functionality into the grounding switch operating mechanism, achieving spatial reuse and performance breakthroughs:

  • Space-Efficient Reuse:
    • Embedded CT Coil: Removes the traditional standalone CT insulator, embedding high-precision measurement coils directly within the inner cavity structure of the grounding switch's insulated operating rod.
    • GIS Enclosure Magnetic Circuit Closure: Breakthrough utilization of the GIS equipment's high-strength metal enclosure itself as the core low-resistance path for CT magnetic flux, forming a complete closed magnetic circuit. Vertical space occupation is significantly reduced.
  • Precise Magnetic Circuit Compensation:
    • Dual-C Laminated Silicon Steel: To address potential magnetic field distribution non-uniformity caused by non-axisymmetric equipment structure (estimated linearity deviation ≤5%), the core employs dual-C type 0.23mm high-permeability silicon steel sheet laminated modules.
    • Directed Magnetic Flux Guidance: The symmetric C-shaped structure design precisely compensates for magnetic circuit asymmetry, ensuring current measurement linearity deviation remains stable at ≤0.5% under both steady-state and transient conditions (up to 40kA peak), meeting Class 0.2S accuracy requirements.
  • Contact Synchronization Monitoring:
    • Dual Hall-Effect Sensor Synchronization: High-sensitivity Hall-effect sensor arrays are embedded at key transmission nodes of the grounding blade's power linkage.
    • State Synchronized Output: Real-time collection of the blade's open/close mechanical position status, achieving high-precision time synchronization (timestamp alignment accuracy ≤1ms) with the phase current signal output from the CT.

Core Scenario Value: Urban Compact GIS Substations

  • Spatial Compression Breakthrough:​ Equipment vertical structure depth reduced by 1.2 meters directly, driving overall substation layout optimization. Average substation footprint successfully reduced by 30% (e.g., 220kV GIS distribution area).
  • Lifespan Consistency Design:​ Integrated structure simplifies the transmission chain. CT and grounding switch share core moving parts (e.g., operating rod bearing system). Validated over 10,000 full-capacity open/close operation cycles, achieving synchronized mechanical lifespan targets.
  • Intelligent O&M Enablement:​ Highly reliable millisecond-level synchronization of Hall position signals and CT data provides unprecedented device-level data support for analyzing grounding switch operation transient currents and assessing arc reignition risks.

Summary of Technical Advantages

Dimension

Traditional Solution

This Integrated Solution

Key Improvements

Equipment Structure

CT and grounding switch independent

Embedded CT in operating rod, reused enclosure magnetic circuit

Vertical height reduced by 1.2m

Footprint

Large base footprint

Optimized overall layout

Saves 30% area

Measurement Performance

Susceptible to proximity effects

Dual-C silicon steel compensates asymmetric magnetic field

Steady/Transient accuracy ≤0.5%

Lifespan Coordination

Independent parts, unsynchronized lifespan

Shared transmission chain, optimized design

Synchronized operational lifespan to 10,000 cycles

Condition Monitoring

Position and current monitoring separate

Hall sensors provide real-time synchronized phase data

Provides millisecond-level operational transient data

07/10/2025
Recommended
Application of New DC Circuit Breakers in Short-Circuit Fault Protection
I. Introduction​With the rapid advancement of modern information technology, intelligence has become a major trend in the development of industrial equipment. In the field of high-voltage switching, intelligent circuit breakers—as critical control components in power systems—form the foundation for automation and intelligence in power systems. This study focuses on an intelligent DC circuit breaker based on single-chip microcomputer (SCM) technology, emphasizing its practical applica
Application Solutions of DC Circuit Breakers in the New Energy Sector
I. Overview​With the rapid development of new energy power generation and electric vehicle (EV) charging facilities, DC systems have imposed higher requirements for safety protection equipment. Traditional AC circuit breakers cannot effectively interrupt DC fault currents, creating an urgent need for specialized DC circuit breaker solutions. This solution provides professional protection configurations for two major application scenarios: photovoltaic (PV) power generation systems and EV chargin
Low-Cost, Low-Loss DC Arc-Free Circuit Breaker Solution for Rail Transit
I. Solution Overview​This solution addresses the protection needs of DC systems (particularly rail transit traction power supply) against short-circuit faults by proposing a DC circuit breaker solution based on optimized mechanical breaker structure. It achieves arc-free interruption through capacitor voltage control, combining low on-state loss and high reliability, making it suitable for frequent operation scenarios.​II. Core Principle​Utilizes a fast mechanical switch topology combined with p
PEBS Circuit Breaker DC Safety Solution
Solution Overview​In modern renewable energy power systems, such as photovoltaic (PV) power generation and energy storage systems, fault protection on the DC side is a core element for ensuring safe, stable, and efficient operation. The Projoy PEBS series DC miniature circuit breakers are specifically designed for such applications, providing a comprehensive and efficient solution integrating arc control, overload protection, and short-circuit protection. This solution aims to deliver the highes
Seed Inquiry
Download
Get the IEE Business Application
Use the IEE-Business app to find equipment, obtain solutions, connect with experts, and participate in industry collaboration anytime, anywhere—fully supporting the development of your power projects and business.