• Product
  • Suppliers
  • Manufacturers
  • Solutions
  • Free tools
  • Knowledges
  • Experts
  • Communities
Search


Revolutionizing Outdoor High-Voltage Grid Protection over Conventional Breakers-- Reclosers

Rockwill
17yrs 700++ staff 108000m²+m² US$150,000,000+ China

Ⅰ. Core Functional Positioning Differences

1. Recloser: Intelligent Self-Healing Switch

  • Essence: Integrates arc-extinguishing system, operating mechanism, and intelligent control unit. Capable of autonomous fault detection → tripping → time-delayed reclosing → locking.
  • Core Advantages:
    • Programmable Operation Sequences: Supports customizable sequences (e.g., "one fast + three delayed" or "two fast + two delayed") to distinguish transient/permanent faults. Example: First fast trip clears transient faults; subsequent delayed trips coordinate with fuses.
    • No External Control: Built-in current transformers (CTs) and microprocessors directly use line current for power, operating independently without relay protection panels.

2. Outdoor High Voltage Circuit Breaker: Basic Interruption Device

  • Essence: Solely tasked with short-circuit current interruption, relying on external relays for control logic.
  • Limitations:
    • Fixed operation sequences (e.g., "trip → 0.3s → close-trip → 180s → close-trip"), unable to adapt to complex distribution network protection.
    • Requires control cabinets and DC power sources, increasing system complexity and cost.

 II. Core Advantages of Reclosers

​ 1. High Integration & Intelligence

  • Self-Contained Control: Embedded current detection, logic judgment, and line-powered operation enable full automation, minimizing manual intervention.
  • Advanced Protection Algorithms:
    • Inverse-time characteristic curves precisely match fuse ampere-second characteristics for optimized coordination.
    • Optional zero-sequence CT modules enhance ground fault detection accuracy.

​ 2. Leap in Power Supply Reliability

  • Multi-Reclosing Mechanism: 3–4 reclosing attempts (e.g., "one fast + three delayed") restore 80% of transient faults on first attempt.
  • Rapid Fault Isolation: With sectionalizers, locates and isolates faults in ≤30s, reducing outage scope by 70%+.
  • Backfeed Prevention: Tie recloser (QR0) delay-closing logic avoids reverse power flow during substation maintenance.

 3. Cost Efficiency & Deployment

  • 40% Lower TCO:
    • Eliminates relay protection panels, DC screens, and switchroom space.
    • Pole-mounted installation (200–300 lbs) vs. breakers requiring 1,800–3,000 lbs + concrete foundations.
  • 3× Longer Maintenance Cycles:
    • Vacuum/SF₆ types endure 10,000 operations; maintenance every 3–5 years vs. frequent spring-mechanism repairs in breakers.

 4. Extreme Environment Adaptability

  • Enhanced Weather Resistance:
    • Three-phase common tank (SF₆-insulated) tolerates -40°C to 40°C.
    • Epoxy-encapsulated split-phase design suits mines/coastal areas.
  • Topology Flexibility:
    • Single-phase units for rural branches; three-phase assemblies resolve neutral grounding issues.

III. Key Parameter Comparison

​Characteristic

​Recloser

​Outdoor HV Circuit Breaker

​Advantage

Rated Current

400–1200A (630A mainstream)

1200–3000A

More economical for light loads

Short-Circuit Breaking Capacity

≤16kA (high-end: 25kA)

20–40kA

Meets most branch-line needs

Operation Sequence

Programmable (e.g., two fast + two delayed)

Fixed standard sequence

Adapts to protection strategies

Control Dependency

Self-contained (IED-operated)

Requires external relays

Simplified system architecture

Installation

Pole-mounted

Ground frame structure

Space-saving, rapid deployment

IV. Typical Applications

  1. Rural/Mountainous Networks:
    • Segments long overhead lines (e.g., 10kV radial feeders), replacing "breaker + protection panel" setups.
  2. Urban Grid Automation:
    • Ring Main Unit (RMU) nodes (QR0 enables automatic load transfer) with FTU for "three-remote" control.
  3. Special Sites: Oilfields/mines (corrosion-resistant design + anti-theft password function).

V. Limitations & Solutions

  1. Breaking Capacity Limit: Use circuit breakers for short-circuit currents >16kA.
  2. Ungrounded Systems: Add zero-sequence CTs to improve single-phase ground fault detection.
06/09/2025
Recommended
Application of New DC Circuit Breakers in Short-Circuit Fault Protection
I. Introduction​With the rapid advancement of modern information technology, intelligence has become a major trend in the development of industrial equipment. In the field of high-voltage switching, intelligent circuit breakers—as critical control components in power systems—form the foundation for automation and intelligence in power systems. This study focuses on an intelligent DC circuit breaker based on single-chip microcomputer (SCM) technology, emphasizing its practical applica
Application Solutions of DC Circuit Breakers in the New Energy Sector
I. Overview​With the rapid development of new energy power generation and electric vehicle (EV) charging facilities, DC systems have imposed higher requirements for safety protection equipment. Traditional AC circuit breakers cannot effectively interrupt DC fault currents, creating an urgent need for specialized DC circuit breaker solutions. This solution provides professional protection configurations for two major application scenarios: photovoltaic (PV) power generation systems and EV chargin
Low-Cost, Low-Loss DC Arc-Free Circuit Breaker Solution for Rail Transit
I. Solution Overview​This solution addresses the protection needs of DC systems (particularly rail transit traction power supply) against short-circuit faults by proposing a DC circuit breaker solution based on optimized mechanical breaker structure. It achieves arc-free interruption through capacitor voltage control, combining low on-state loss and high reliability, making it suitable for frequent operation scenarios.​II. Core Principle​Utilizes a fast mechanical switch topology combined with p
PEBS Circuit Breaker DC Safety Solution
Solution Overview​In modern renewable energy power systems, such as photovoltaic (PV) power generation and energy storage systems, fault protection on the DC side is a core element for ensuring safe, stable, and efficient operation. The Projoy PEBS series DC miniature circuit breakers are specifically designed for such applications, providing a comprehensive and efficient solution integrating arc control, overload protection, and short-circuit protection. This solution aims to deliver the highes
Seed Inquiry
Download
Get the IEE Business Application
Use the IEE-Business app to find equipment, obtain solutions, connect with experts, and participate in industry collaboration anytime, anywhere—fully supporting the development of your power projects and business.