AIS VT/PT Dual-Enhanced Precision and Insulation Solution

AIS VT/PT Dual-Enhanced Precision and Insulation Solution

HK Electrical
Yueqing HK Electrical Trading Co., Ltd.
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Core Objective: Precision Improvement and Insulation Reinforcement
Applicable Scenarios: Coastal power plants, chemical plants, high-humidity/high-pollution harsh environments

I. Technical Pain Points Analysis
Traditional AIS-VT faces two core issues in complex environments:

  1. Precision Drift:

    • Dielectric constant variation due to humidity fluctuations and contaminant accumulation, causing secondary-side output error exceeding limits (>Class 0.5).

  2. Insulation Failure Risk:

    • Surface flashover induced by salt mist/chemical pollutants, reducing breakdown voltage by >30%.

 

II. Innovative Technical Solutions

  1. Insulation System Upgrade: Nano-Composite Silicone Rubber Bushings

    • Material Properties:

      • Hydrophobicity lifespan ≥25 years (IEC 62073 accelerated aging verified), suppressing moisture penetration.

      • Pollution flashover withstand voltage ↑40% (≥145 kV/m under salt fog test).

    • Structural Optimization:

      • Angled shed design + multi-level creepage extension, improving self-cleaning efficiency by 50%.

  2. Dynamic Precision Compensation System

    • Temperature/Humidity Sensors: Embedded high-precision sensors (±0.5% RH/±0.1℃) for real-time environmental monitoring.

    • AI Compensation Algorithm: Maintains stable 0.1-class accuracy (IEC 60044-2024 Class 0.1) across all operating conditions.

  3. Anti-Ferroresonance Magnetic Circuit Design

    • RFC Damping Circuit: Parallel nonlinear resistors (10kΩ~1MΩ adaptive adjustment) suppress resonant overvoltage.

    • Zero-Sequence Flux Cancellation: Symmetric dual-magnetic circuit structure reduces harmonic distortion to <0.2%.

 

III. Performance Validation (IEC Standard Tests)

Test Item

Traditional Solution

This Solution

Improvement

Power Frequency Withstand

95 kV (dry)/70 kV (wet)

130 kV (dry)/115 kV (wet)

+37%

Pollution Flashover (E5 class)

28 kV

40 kV

+43%

Annual Failure Rate

>1.5%

0.2%

↓87%

Temp. Cycling Error

±0.5%

±0.1%

5×higher precision

 

IV. Technical Advantages Summary

  1. Extreme Condition Resilience:

    • Certified for C5-M corrosion resistance (ISO 12944), withstands pH=2~12 chemical environments.

  2. Lifecycle Cost Optimization:

    • Maintenance cycle extended to 10 years; O&M costs reduced by 60%.

  3. Smart Expansion Capability:

    • Supports IEC 61850 communication interface for real-time data upload to smart grids.

 

V. Application Cases

  • Coastal Wind Farm (avg. humidity 85%):

    • After replacing 32 traditional AIS-VTs: zero annual flashover faults; metering error stabilized at Class 0.1.

  • Chlor-Alkali Chemical Plant (chlorine corrosion):

    • Zero insulation degradation after 18 months; bushing hydrophobicity maintained HA-grade (highest class).

Compliance Standards: IEC 60044-2024 / IEEE C57.13 / GB/T 20840.7-202X

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