Sang-ayon sa Kaligtasan na May Mataas na Pagkakatiwala ng Air-Insulated Switchgear Voltage Transformer Solution
Pag-aanalisa ng Sakit ng Industriya
Ang mga tradisyonal na voltage transformers ay nakararanas ng dalawang pangunahing panganib sa kaligtasan sa ilalim ng mahihirap na kondisyon:
- Panganib sa Lindol: Ang mga porcelana insulator ay madaling masira sa pagkakabigat ng lindol o impact ng short-circuit current, na nagdudulot ng secondary short-circuit explosions.
- Panganib sa Pagkabigat: Ang mga metal enclosure ay maaaring mag-rupture sa panahon ng internal arc faults, at ang paglabas ng SF₆ gas ay nagpapalubha ng grabe ng aksidente.
Inobatibong Solusyon ng Arkitektura
I. Triple Seismic Protection System
• Dynamic Decoupling Base: Patented na hydraulic damping device + spring energy storage mechanism (IEC 61166:2025 certified para sa Seismic Intensity 9).
• Flexible Current-Carrying Connection: Bellows-type conductive circuit design (±15mm axial/±8mm radial displacement tolerance).
• Composite Insulation Support: Glass fiber-reinforced epoxy resin pillars (380MPa flexural strength, 3.2× mas mataas kaysa sa porcelana).
II. Active Defense Explosion-Proof Structure
Pressure Monitoring → Rapid Pressure Relief → Directed Emission → Mechanical Isolation
• Nano-Ceramic Matrix Composite Enclosure: ≥120MPa flexural strength, 400% mas mataas ang impact toughness kaysa sa traditional na bakal.
• Dual-Channel Pressure Release System: Rupture disc (0.15MPa activation) + labyrinthine gas flow channel (≥800mm arc flame decay length).
• Arc Energy Graded Dissipation: Copper-tungsten alloy arc chute plates + ZnO non-linear resistors para sa suppression.
III. Full-Range Environmental Adaptability Design
• Dry-Type Solid Insulation System:
o Vacuum-cast epoxy/silicone rubber composite dielectric (CTI ≥600V).
o Kompletong pagpalit ng SF₆ gas (GWP=0, compliant sa IEC 62271-1:2024 environmental requirements).
• IP6X Protection Level: Fully sealed structure resistant sa mine dust/humidity.
• Wide-Range Temperature Compensation: Maintains 0.2 accuracy class mula -40℃ hanggang +85℃.
Data ng Validation sa Extreme Condition
|
Test Item |
Criteria |
Achievement |
Certification Level |
|
Short-circuit Withstand |
IEC 60044 |
63kA/3s |
Passed |
|
Mechanical Impact |
IEC 62271 |
20J Impact Energy |
IK10 |
|
Seismic Performance |
IEC 61166 |
0.5g Acceleration |
Intensity 9 |
|
Environmental Durability |
IEC 60068 |
1000 Thermal Cycles |
No Degradation |
Typical Application Scenarios
- High-Seismic Zones: Coastal nuclear facilities (≥ Seismic Intensity 8 requirements).
- Explosion-Hazardous Locations:
o Underground coal mine distribution systems (GB 3836 explosion-proof compliant).
o Chemical plant explosion-proof areas (ATEX Zone 1 certified). - Harsh Environment Applications:
o High-altitude substations (4,500m normal operation).
o Offshore wind platforms (C5-M salt spray corrosion resistance).
Value Proposition Framework
Equipment Explosion-Proofing → System Continuity → Personnel Safety → Zero Environmental Pollution
• 40% Lower Lifecycle Cost: Maintenance-free design (30-year oil-free/gas-sealed operation).
• 92% Reduced Failure Rate: Operational data analysis (vs. traditional oil-immersed VTs).
• Carbon Reduction Benefit: ≥12.6 tons CO₂ equivalent reduction per unit annually.
