Solution: Enhancing Grid Reliability & Reducing Costs: The Advanced CIT Approach

07/22/2025

We propose deploying state-of-the-art ​Combined Instrument Transformers (CITs)​ with integrated ​condition monitoring sensors​ for critical parameters including temperature, gas density/pressure (where applicable), and partial discharge (PD). This instrumentation is embedded within the unit itself, providing direct, real-time insight into its operational health and the stresses it experiences.

Key Operational & Maintenance Advantages:

  1. Real-Time Health Intelligence:​ The CIT solution transcends traditional measurement functions. The embedded sensors continuously monitor core health indicators, providing a comprehensive view of the unit's condition – thermal performance, insulating medium integrity (SF₆ or alternative), and critical insulation degradation through PD detection.
  2. Edge Intelligence & Actionable Data:​ An ​embedded processing unit​ within each CIT performs ​local data analysis. This transforms raw sensor readings into actionable ​Health Indices​ (e.g., thermal stress level, gas density trend, PD activity severity). Only these processed, high-value diagnostics are transmitted via the ​digital output​ (e.g., IEC 61850-9-2LE, IEC 61869), minimizing communication bandwidth needs compared to streaming raw sensor data.
  3. Predictive Maintenance Optimization:​ Utilizing ​maintenance algorithms specifically designed for the unique electro-mechanical and thermal stresses inherent to the combined CIT structure, the solution predicts potential failures before they occur. These algorithms correlate sensor data with CIT-specific failure modes (e.g., abnormal heating at connection points, moisture ingress affecting measurement accuracy, evolving PD indicating internal insulation flaws).
  4. Transformation to Condition-Based Maintenance:
    • Eliminate Unnecessary Checks:​ The solution enables a dramatic reduction in ​routine manual inspections and intrusive checks. Maintenance is performed solely ​when necessary, driven by actual condition indicators and predictive insights, not arbitrary schedules.
    • Minimize Unplanned Outages:​ By proactively identifying developing issues early, costly ​unplanned outages​ due to sudden CIT failure are significantly mitigated. Intervention occurs during planned maintenance windows.
    • Remote Diagnostics Service Model:​ We offer a comprehensive ​remote diagnostics service model. Expert analysis of the transmitted Health Indices and trends can be performed offsite by utility engineers or the manufacturer. This enables:
      • Precise assessment of CIT health without physical site visits.
      • Prioritization of maintenance activities based on actual asset criticality and risk.
      • Provision of specific, actionable maintenance recommendations.
      • Potential for manufacturer support agreements leveraging deep product expertise.

Operational & Maintenance Benefits Summary:

  • Reduced Downtime:​ Minimized unplanned outages through predictive warnings.
  • Optimized Maintenance Costs:​ Elimination of unnecessary routine checks; targeting of resources to assets requiring genuine attention.
  • Enhanced Grid Reliability:​ Increased confidence in primary measurement and protection systems, supporting overall system stability.
  • Improved Safety:​ Reduced need for manual inspections near high-voltage equipment.
  • Lifecycle Asset Management:​ Data-driven insights support informed decisions on asset refurbishment, replacement, or life extension.
  • Reduced Total Cost of Ownership:​ Lower maintenance expenditure, fewer outage costs, and extended asset life.
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