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Solution: Revolutionary Low-Voltage Split-Core Current Transformer – Maximizing Operational Efficiency, Minimizing Downtime Risk

Wone Store
2yrs + staff 1000+m² US$300,000,000+ China

Core Concept:​ Eliminate the cumbersome installation and maintenance processes of traditional current transformers. Empower engineers to achieve rapid deployment, lossless upgrades, and worry-free maintenance without interrupting critical circuits.

Solution Core Design: Focused on Ease of Use & Long-Term Reliability

  1. Revolutionary Magnetic Circuit Split-Core Mechanism:
    • Multiple Secure Locking Options:​ Features robust spring latches, tool-free screw locking, or quick-release clamps to meet varying installation strength requirements and operator preferences. Designed for safe opening/closing using just one hand or simple tools.
    • Precision Engineering Guarantee:​ Utilizes a high-strength engineered plastic and metal composite structure for the core parts. Internal magnetic circuits feature precision mating, ensuring high measurement accuracy even after tens of thousands of operations, with no risk of magnetic saturation.
    • Zero Gap Guarantee:​ Automatically eliminates magnetic circuit gaps upon closure, ensuring uniform magnetic field distribution and performance comparable to solid-core transformers.
  2. Ultra-Low Resistance · Gold-Plated Anti-Oxidation Contacts:
    • Gold-Plated Critical Path Contacts:​ Key current path contact points undergo industrial-grade gold plating, achieving a contact resistance of < 0.5 mΩ, significantly reducing energy loss and heat generation.
    • Environmental Resilience:​ The gold plating offers exceptional resistance to oxidation and sulfur corrosion. Ensures long-term contact stability even in humid, sulfur-rich, or high-salt-fog environments, preventing data drift caused by poor contact.
  3. Plug-and-Play Wiring:
    • Dual Connection Modes:​ Standard color-coded pluggable terminals (compatible with 2.5-6mm² wires) support live hot-swapping. Optional pre-made cables with aviation plugs enable "split-and-measure" functionality, eliminating on-site crimping errors.
    • Mistake-Proof Design:​ Terminal interfaces are clearly labeled for phase/polarity and incorporate reverse-insertion prevention, eliminating wiring errors at the source.
  4. Visual / Electrical Status Feedback:
    • Mechanical Indicator Window:​ Built-in high-contrast red/green indicator window provides instant visual lock status (Green: Securely Locked / Red: Open), requiring no instrumentation.
    • Optional Electrical Signal (Dry Contact / Level):​ Outputs an isolated contact signal to monitoring systems for real-time remote sensing of core status or latch anomalies, facilitating predictive maintenance.
  5. Universal Rail/Panel Mounting:
    • Standard Detachable Rail Clip:​ Compatible with TH35-7.5/15 and G-type rails, supporting both snap-on or bolt-reinforced installation.
    • Recessed Mounting Holes:​ Bottom-integrated M4 screw holes allow direct panel mounting, suitable for confined spaces or custom cabinets.

Why Choose This Solution? – Distinct Operational Advantages

  • Zero-Downtime Installation/Replacement:​ Requires NO main circuit interruption! Deploy or replace directly onto energized conductors within live panels, eliminating unscheduled downtime.
  • Minute-Level Maintenance Efficiency:​ Reduces disassembly, maintenance, or calibration time from hours to minutes, boosting operational efficiency by 90%+​**, dramatically cutting labor costs.
  • Inherent Safety Upgrade:​ Avoids contact with exposed busbars and torque tools, eliminating arc flash risks associated with traditional installation**, compliant with OSHA/NFPA 70E safety standards.
  • Ultimate Retrofit Tool:​ The perfect partner for legacy line upgrades. Eliminates the need to replace existing cables or busbars, significantly reducing retrofit complexity and project risk.
  • Zero-Stress Calibration/Troubleshooting:​ Temporarily connect to fault circuits for data acquisition or remove for periodic calibration – all without impacting continuous system operation, safeguarding production and data integrity.

Full Lifecycle Reliability:​​ Reinforced magnetic circuit + Gold-plated contacts + IP rating (IP65 optional) ensures 10+ years of stable operation with no risk of 

07/21/2025
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