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Busbar Current Capacity Calculator

Description

This tool calculates the maximum continuous current-carrying capacity of mineral-insulated bare conductors rated at 750V, based on Tables B.52.6 to B.52.9 of IEC 60364-5-52. It supports copper or aluminum conductors under various installation conditions and environmental corrections.

Input Parameters

  • Method of Installation: According to IEC 60364-5-52 (Table A.52.3), such as open air, buried, in conduit, etc. Note: Not all methods are recognized in every country's regulations.
  • Conductor Material: Copper (Cu) or Aluminum (Al), affecting resistivity and thermal performance
  • Type:
    • PVC-covered or bare exposed to touch (metallic sheath temperature: 70°C)
    • Bare not exposed to touch and not in contact with combustible material (metallic sheath temperature: 105°C)
  • Wire Size (mm²): Cross-sectional area of the conductor
  • Phase Conductors in Parallel: Identical conductors can be connected in parallel; maximum permissible current is the sum of individual core ratings
  • Ambient Temperature: Temperature of surrounding medium when unloaded:
    • Air temperature correction factor: IEC 60364-5-52 Table B.52.14
    • Ground temperature correction factor: IEC 60364-5-52 Table B.52.15
    • Soil thermal resistivity correction: IEC 60364-5-52 Table B.52.16
  • Circuits in the Same Conduit: Number of circuits inside one duct powering different loads (e.g., 2 lines for 2 motors). Reduction factors from IEC 60364-5-52 Table B.52.17 apply.

Output Results

  • Maximum continuous current (A)
  • Corrected value for ambient temperature
  • Reduction factor for multiple circuits
  • Reference Standards: IEC 60364-5-52, Tables B.52.6–B.52.9

Designed for electrical engineers and designers to select appropriate bare conductors for high-voltage or industrial power distribution systems, ensuring safe and reliable operation.

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Maximum Wire Length Calculator - Voltage Drop and Cable Length Tool
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This tool calculates the maximum cable length that can be used without exceeding the allowable voltage drop and without degrading insulation, based on IEC and NEC standards. It supports DC, single-phase, two-phase, and three-phase systems, including parallel conductors and various temperature ratings. Input Parameters Current Type: Direct Current (DC), Single-phase AC, Two-phase, or Three-phase (3-wire/4-wire) Voltage (V): Enter phase-to-neutral voltage for single-phase, or phase-to-phase for polyphase Load Power (kW or VA): Rated power of the connected equipment Power Factor (cos φ): Ratio of active to apparent power, between 0 and 1 (default: 0.8) Wire Size (mm²): Cross-sectional area of the conductor Parallel Phase Conductors: Conductors with same size, length, and material can be used in parallel; total permissible current is sum of individual core ratings Voltage Drop (% or V): Maximum allowable voltage drop (e.g., 3% for lighting, 5% for motors) Conductor Material: Copper (Cu) or Aluminum (Al), affecting resistivity Cable Type: Unipolar: 1 conductor Bipolar: 2 conductors Tripolar: 3 conductors Quadrupolar: 4 conductors Pentapolar: 5 conductors Multipolar: 2 or more conductors Operating Temperature (°C): Based on insulation type: IEC/CEI: 70°C (PVC), 90°C (XLPE/EPR), 105°C (Mineral Insulation) NEC: 60°C (TW, UF), 75°C (RHW, THHN, etc.), 90°C (TBS, XHHW, etc.) Output Results Maximum allowable cable length (meters) Actual voltage drop (% and V) Conductor resistance (Ω/km) Total circuit resistance (Ω) Reference Standards: IEC 60364, NEC Article 215 Designed for electrical engineers and installers to plan wiring layouts and ensure acceptable voltage levels at the load end.
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